End of Line Test Engineer

Job Responsibilities

• Develop, execute, and continuously improve end-of-line testing procedures for HVAC and cooling equipment.
• Verify product performance against design specifications, quality standards, and customer requirements prior to shipment.
• Design and support automated test systems for both engineering validation and production environments.
• Develop automation solutions from concept through implementation, including electrical schematics, control panel design, PLC/HMI programming, and validation testing.
• Program, troubleshoot, and maintain PLC- and HMI-based test systems using platforms such as ABB, Siemens, or equivalent controls architectures.
• Design and integrate test equipment, sensors, instrumentation, electrical panels, and data acquisition systems.
• Develop and optimize PID control loops, automated testing sequences, and system control strategies.
• Configure and maintain data acquisition systems used to collect and analyze product performance data.
• Execute testing activities including setup, calibration, measurement, troubleshooting, data collection, analysis, and reporting.
• Analyze test results to validate product performance, identify failure modes, and support root-cause investigations.
• Collaborate with Product Engineering, Controls Engineering, Manufacturing, and Quality teams to support new product introductions and product improvements.
• Support customer witness testing and factory acceptance testing activities as needed.
• Train production personnel and end users on end-of-line testing equipment, software, and procedures.
• Develop and maintain testing documentation, work instructions, training materials, and presentations using Microsoft Word and PowerPoint.
• Support and promote facility safety programs, including lockout/tagout (LOTO), hazard identification, and safe work practices.
• Support Lean Manufacturing and continuous improvement initiatives focused on quality, efficiency, and waste reduction.
• Maintain an attitude that consistently reflects Nortek DCC's mission, values, and culture.
• Perform other duties as assigned.

Key Attributes

• Commitment to Safety – Promotes and supports a culture of safety and accountability.
• Problem Solver – Uses technical expertise and data-driven decision-making to resolve complex issues.
• Continuous Improvement Mindset – Identifies opportunities to improve quality, efficiency, and test repeatability.
• Ownership & Accountability – Takes responsibility for delivering results and driving projects to completion.
• Collaboration – Effectively partners across Engineering, Manufacturing, Quality, Controls, and Operations.
• Adaptability – Thrives in a fast-paced, high-growth environment.
• Attention to Detail – Maintains a high level of accuracy in testing, documentation, and analysis.

Required Job Qualifications

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Controls Engineering, Mechatronics Engineering, Manufacturing Engineering, or a related technical discipline.
• 3+ years of experience in engineering, manufacturing, automation, testing, HVAC, controls, or a related technical field.
• Experience with PLC programming and industrial automation systems.
• Experience with HMI development and controls integration.
• Strong mechanical, electrical, and controls troubleshooting skills.
• Experience working with data acquisition systems and instrumentation.
• Ability to read and interpret engineering drawings, wiring schematics, electrical diagrams, and technical specifications.
• Strong analytical, problem-solving, and root-cause analysis skills.
• Excellent written and verbal communication skills.
• Self-starter capable of working independently and cross-functionally.
• Proficiency with Microsoft Office applications, including Excel, Word, and PowerPoint.

Preferred Experience

• With HVACR equipment, air handling systems, refrigeration systems, hydronic systems, or data center cooling equipment.
• Experience with ABB, Siemens, Allen-Bradley, Beckhoff, or similar PLC platforms.
• Experience designing automated test equipment and production test systems.
• Experience using CAD software such as SolidWorks, Inventor, AutoCAD, or similar tools.
• Knowledge of psychrometrics, refrigeration cycles, and thermodynamic testing.
• Experience with LabVIEW, Python, VBA, or other programming languages.
• Familiarity with ASHRAE, AHRI, ANSI, AMCA, and ISO testing standards.
• Experience supporting Factory Acceptance Testing (FAT) activities.
• Understanding of Lean Manufacturing and continuous improvement methodologies.