Director, Operations
At Pelican, we engineer products that stand up to the world’s toughest conditions—because the people who rely on us do too. For nearly 50 years, we’ve been a trusted partner for military personnel, first responders, outdoor adventurers, and innovators who push the limits. With a global presence that includes 11 offices, 4 manufacturing facilities, and 4 custom case centers, we create high-performance protective solutions that ensure our customers can focus on what matters most.
About the role
Pelican is seeking a dynamic Senior Director of Operations to lead manufacturing operations at our South Deerfield facility. This is a highly visible leadership role responsible for driving performance across Safety, Quality, Delivery, Cost, Inventory, and People (SQDCIP) while building an engaged, accountable, and high-performing organization. We're looking for a manufacturing leader who knows how to transform operations—not simply maintain them. You'll lead a complex plastics manufacturing environment, leverage Lean and data to improve performance, develop the next generation of leaders, and help create a state-of-the-art operation positioned for long-term growth.
Responsibilities
- Lead day-to-day manufacturing operations and drive performance across Safety, Quality, Delivery, Cost, Inventory, and People
- Build a culture of Operational Excellence, accountability, employee engagement, and continuous improvement throughout the facility
- Champion Lean Daily Management through Gemba, tier meetings, Hour-by-Hour boards, Layered Process Audits, visual management, and cascading KPIs
- Drive a world-class 6S and safety culture, proactively identifying risks and implementing improvements in equipment, tooling, ergonomics, processes, and employee behaviors
- Lead production teams to consistently achieve customer, quality, cost, productivity, and delivery commitments
- Use data and analytics to identify performance gaps, solve problems at the root cause, and turn insights into measurable action
- Partner with Supply Chain, Engineering, Quality, Finance, and New Product Development to successfully introduce new products and support profitable growth
- Drive innovative manufacturing solutions including poka-yoke, visual controls, digital work instructions, process controls, and other technologies that improve quality and execution
- Lead continuous improvement initiatives that increase throughput, reduce waste and cost, improve inventory performance, and strengthen manufacturing capability
- Optimize manufacturing inventory systems and ensure effective material flow, inventory accuracy, and appropriate stocking levels
- Own Operations budgets, proactively manage variances, and execute capital plans that support performance and long-term growth
- Develop and execute strategies that improve the facility, employee experience, and Pelican's ability to attract and retain top manufacturing talent
- Build a strong leadership pipeline by identifying, coaching, developing, and rewarding high performers while proactively addressing performance gaps
- Create a culture that continually raises the bar for leadership, execution, and operational performance
- Perform additional duties and special projects as assigned
Requirements
- Bachelor's degree in Business, Engineering, a related technical field, or equivalent relevant experience
- 15+ years of progressive manufacturing leadership experience
- Significant experience within plastic injection molding; rotational molding and machining experience are highly desirable
- Proven success leading and transforming complex manufacturing operations
- Strong command of Lean Manufacturing, Six Sigma, Value Stream Mapping, structured root cause analysis, and continuous improvement
- Demonstrated experience establishing Lean Daily Management systems, including tier meetings, visual management, Layered Process Audits, and SQDCIP metrics
- Proven ability to improve safety, quality, productivity, delivery, inventory, and cost performance
- Strong operational and financial acumen, including budgeting, capital planning, inventory management, and manufacturing cost management
- Experience with SAP, MRP, MES, BOMs, routings, and manufacturing standards
- Knowledge of demand forecasting, supply planning, capacity, and inventory management within a complex manufacturing environment
- Strong change leadership skills with the ability to create urgency, challenge the status quo, and sustain improvements
- Track record of building high-performing teams and developing strong manufacturing leaders
- Collaborative leadership style with the ability to influence across Operations and corporate functions
Benefits
- Competitive paid time off plans, holiday pay, and extra vacation purchase opportunities
- 401k plan with immediate match
- Great benefits including several health insurance options and pet insurance
- Health Savings Account contribution
- Wellness Discount Program
- Global Mental Wellness Program
- Quarterly Employee Celebration Days
- Peer-to-Peer Recognition Program
- Service Recognition Program
- Amazing employee discount program on Pelican Products, Pelican branded apparel, and gear
- Employee referral program—get paid to work with your trusted network
- Onsite gym
Pay
The annual U.S. pay range for this position varies by work location and may depend on your qualifications, job-related knowledge, skills, and experience. Your recruiter can share more about the specific salary range for the job location during the hiring process.