Director, EPIC Lab Operations
Applied Materials · Santa Clara, CA · 2 days ago
Analyst$164k–$226k/yrFull-time
Key Responsibilities
- Drive achievement of daily, weekly, and quarterly production targets.
- Maximize equipment utilization by ensuring tools are effectively run when available (UTP).
- Identify bottlenecks and implement corrective actions to maintain throughput.
- Ensure adherence to strict quality standards to protect wafer integrity throughout all processes.
- Promote a "product-as-customer" mindset, reinforcing ownership of quality at every operational step.
- Prevent contamination, defects, and handling-related damage through disciplined execution.
- Lead and oversee 24/7 lab operations, including: Production Control Center (PCC) activities (staffed per shift), Cleanroom floor operations through Team Leaders and Clean Room Operators (CROs), Ensure alignment and seamless coordination between operations, engineering, and support teams.
- Serve as the primary point of contact for customer and tenant concerns related to lab operations.
- Ensure timely issue resolution, transparent communication, and follow-through on corrective actions.
- Lead root cause analysis using structured methodologies such as 5 Whys and 8D.
- Drive corrective and preventive actions (CAPA) to eliminate recurrence of issues.
- Monitor and ensure achievement of daily Safety, Quality, and Output (SQO) targets.
- Provide clear, data-driven explanations for deviations, including root cause and recovery plans.
- Report operational performance, risks, and improvements to the Fab Manager.
- Participate in Change Review Boards (CRBs) as required.
- Lead weekly production meetings with Engineering to review tool status, performance, and priorities.
- Collaborate with business units and stakeholders to support operational goals.
- Apply Lean principles through Gemba (go-and-see) practices to observe operations firsthand.
- Identify and implement process improvements to enhance efficiency and reduce waste.
- Foster a culture of continuous improvement across teams.
Qualifications
- Bachelor’s degree in Engineering, Operations Management, or related field (or equivalent experience)
- 8+ years of experience in semiconductor manufacturing, cleanroom operations, or similar environments
- Proven leadership experience managing operations teams in a high-volume or R&D fab setting
- Experience with process improvement methodologies (Lean, Six Sigma, or equivalent)
- Strong leadership and team management skills in a 24/7 operational environment
- Deep understanding of lab operations, equipment utilization, and production control
- Expertise in problem-solving methodologies (5 Whys, 8D, RCA)
- Excellent communication and stakeholder management skills
- Data-driven decision-making and performance management
- Strong customer focus and ability to manage escalations effectively