Controls Engineer II

Location: Lakewood Ranch, Florida

Must be a US Citizen or Permanent Resident/Green Card holder. Travel up to 15% of the time for customer support and training.

About the role

The Controls Engineer designs, develops, and implements control systems for industrial processes, applying RND standards in layout and programming to create PLC, HMI, robot, and vision programs for custom automation machines. This role involves troubleshooting, optimization, and collaboration with engineering, project management, and assembly teams.

Responsibilities

• Develop control programs using Allen-Bradley PLCs (e.g., ControlLogix, CompactLogix) and associated software (e.g., RSLogix 5000, Studio 5000).
• Develop HMI screens and links, utilizing RND standard modules and custom programming where needed.
• Develop safety programs for Banner/GuardLogix safety controllers and devices.
• Develop custom vision applications using Keyence Software and Cognex Spreadsheet for Cognex Cameras.
• Develop robot applications primarily using Fanuc and Epson.
• Develop applications for miscellaneous devices used on future projects.
• Design and configure control systems, including I/O configuration, HMI integration, and communication protocols.
• Perform Risk Assessments and help design appropriately safe systems.
• Diagnose and resolve issues related to PLC programs, control systems, and field devices; implement corrective actions to minimize downtime.
• Conduct thorough testing and validation of control systems to ensure they meet design specifications and operational requirements.
• Create and maintain detailed documentation for control system designs, including pinning charts, code comments, and user manuals.
• Collaborate with engineering, project management, and assembly teams to understand system requirements and provide technical support throughout the project lifecycle.
• Utilize and maintain RND standards while suggesting appropriate improvements.
• Identify opportunities for process improvements and implement changes to enhance system efficiency, reliability, and performance.
• Ensure all control systems comply with relevant industry standards, safety regulations, and company policies.

Requirements

• Bachelor’s degree in Electrical, Computer, or related engineering field.
• Minimum of 3+ years of experience in programming and maintaining automation systems.
• Proficiency in Allen-Bradley programming software (RSLogix 5000, Studio 5000, FactoryTalk View Studio).
• Strong understanding of PLC hardware, HMI development, and industrial communication protocols (e.g., Ethernet/IP).
• Excellent problem-solving skills and ability to troubleshoot complex control systems.
• Strong communication and teamwork skills to collaborate effectively with cross-functional teams.

Qualifications (Preferred)

• Experience with other control platforms including Siemens, Beckhoff, and B&R.
• Experience with Servo Motor control.
• Experience with Cognex, Keyence, and Fanuc IR vision systems.
• Experience with Fanuc and Epson Robotic systems.