Controls Engineer, General Assembly

What You'll Do

• Sustain 24/7 manufacturing operations, utilizing working knowledge of mechanical, electrical, and controls systems to respond to escalations and quickly resolve equipment failures or address quality concerns.
• Employ structured problem-solving techniques to contain, root-cause, and eliminate failure modes.
• Take ownership of manufacturing processes, analyzing performance metrics and optimizing equipment to maximize safety and Overall Equipment Effectiveness (OEE), driving world-class process quality and manufacturing capacity.
• Collaborate with Equipment, Process, and Quality Engineers to drive continuous improvement projects to optimize production line serviceability, reliability, throughput, and process capability.
• Lead the design, development, and deployment of automated equipment upgrades or installation, coordinating with internal teams or external integrators.
• Develop and maintain Siemens and Beckhoff PLC and HMI software to optimize production capability and improve operator experience.
• Maintain key documentation, including electrical schematics, for the automated systems. Integrate safety systems to ensure the safe operation of the equipment and conduct risk assessments for equipment under development and lead safety buyoffs before launch.
• Partner with Maintenance Technicians on servicing and improving automated equipment. Collaborate on the implementation or improvement of Preventive and Corrective Maintenance procedures and provide training on the critical skills necessary for controls recovery and modification

What You'll Bring

• Degree in Electrical, Mechanical, Mechatronics, or Computer Science, or equivalent experience
• Minimum 3 years of experience in an automated, fast-paced manufacturing environments, including exposure to safety best practices and change management systems
• Proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic. Experience with PLCs (Siemens is a must, Beckhoff is preferred) and safety implementation (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ).
• Working familiarity with robot programming and troubleshooting (preferably FANUC)
• Knowledge in reading and interpreting electrical schematics, and selecting and integrating circuit protection, sensors, safety hardware, servos, PLC hardware, and other components
• Experience commissioning and improving automated manufacturing equipment. Demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, strong problem-solving skills, and an aptitude for learning systems quickly.
• Knowledge of structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
• Capacity for self-motivation and good judgment, comfort with managing a broad scope of responsibilities with a strong emphasis on teamwork.
• Excellent written and verbal communication skills, complemented by proven project management experience
• Willingness to work flexible hours, including shift work on nights and weekends as required by business needs

Benefits

• Competitive pay
• Medical plans
• Dental (including orthodontic coverage) and vision plans
• Company Paid (Health Savings Accounts) HSA Contribution
• Employee Stock Purchase Plans
• Other financial benefits
• Basic Life, AD&D Short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time
• Paid Holidays
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$75,600 - $140,400/annual salary + cash and stock awards + benefits