Controls Engineer

Job Description

This position is responsible for controls engineering project requirements:

• Designs, develops, and implements control systems to meet integrated machine requirements and customer specifications.
• Selects appropriate hardware components, such as PLCs, I/O modules, communication devices, and operator interfaces, to meet system objectives.
• Develops control logic software and user interface applications for PLC, SCADA, and HMI.
• Scripted languages, HTML, graphics construction, implementation, and various control device configurations, database configuration
• Create PFDs, P&IDs, single line diagrams, cable and conduit schedules, instrumentation and control data sheets, and I/O lists
• Create electrical schematics and panel layouts for control cabinets and automation systems, ensuring compliance with industry standards and safety regulations
• Integrates various hardware components including sensors, actuators, motor drives, and instrumentation into control systems for seamless operation. This includes a strong understanding of setting up industrial networking protocols
• Diagnoses and resolves technical issues related to SCADA, HMI, and PLC systems through systematic troubleshooting.
• Provide technical support and assistance to clients during system startup, operation, and maintenance phases
• Understands aspects of deploying automation systems in IT-based environments. This consists of server/client virtualization, managed networks and cybersecurity, and domain authentication
• Performs commissioning and start-up activities for integrated systems and the development of technical documentation.
• Serves as company engineering interface with the customer during the implementation phase of the project
• May act as lead on some projects, interfacing directly with clients and provide guidance to junior level engineers
• Ensures compliance with all regulations, codes, etc. as they apply to the contract and project
• Up to 25% domestic travel as needed and customary for the occupation.

Job Requirements

• Education: BS in Electrical or Chemical Engineering is preferred
• Experience: 5-15 years in below areas is preferred:
• Proficiency in programming languages used in PLC programming (e.g., ladder logic, structured text) and HMI/SCADA software (e.g., AVEVA, Ignition, FactoryTalk, WinCC)
• Strong understanding of industrial communication protocols (e.g., Modbus, Ethernet/IP, Profibus) and hardware interfaces
• Experience with PLC design/programming and SCADA/HMI development software (e.g., Siemens TIA Portal, Rockwell Studio 5000, FactoryTalk View Studio, Ignition Perspective/Vision)
• Excellent problem-solving skills and ability to work effectively in a fast-paced, collaborative environment
• Strong communication skills with the ability to interact professionally with clients, vendors, and team members

Physical Demands of Position

• Seeing, color perception, hearing, listening, clear speech, dexterity in hands, driving, and ability to travel distances
• Basic climbing of ladders

Working Conditions

• Standard office environment
• On-site office environment
• Diverse industrial environments requiring use of PPE, frequent PC usage, fax machines, copy machines, phones, construction trailer environment

Benefits

• Medical
• Dental
• Vision
• Basic and Supplemental Life and AD&D
• Long Term Disability
• Voluntary Short Term Disability
• Healthcare & Dependent Care
• Flexible Spending Accounts
• Health Savings Account
• Paid Time Off (PTO)
• Paid Holidays
• Tuition Reimbursement
• Referral Bonus Program
• 401(k)/Profit Sharing
• 100% ESOP (Employee Stock Ownership Plan)
• Employee Assistance Program
• Will Preparation Resources
• Worldwide Travel Assistance

Expected Salary Range

Based on qualifications, expected salary range is $120,000 to $180,000 per year.