Controls Engineer

About the role

Location: Vandalia, OH (onsite). Travel: 5–10% (domestic and international). As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.

Responsibilities

• Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.
• Conduct test method validations to ensure new testers meet performance requirements.
• Integrate, troubleshoot, and optimize PLC‑based automation systems and electrical controls on production equipment.
• Configure and support industrial vision systems used for inspection, error proofing, and quality verification.
• Analyze equipment signals, machine data, and sensor outputs; support AI‑assisted predictive maintenance and equipment optimization.
• Facilitate prototype builds and document production readiness issues.
• Execute and document pilot builds to ensure manufacturing validation.
• Create work instructions and support smooth transitions to production.
• Verify and optimize cycle times to ensure compliance with engineering estimates.
• Train operators on new processes, controls, and automation systems.
• Collaborate with cross‑functional teams to resolve issues and enhance manufacturing processes.
• Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes.

Requirements

• Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.
• Hands‑on experience with PLC programming, troubleshooting, and logic modification (Allen‑Bradley, Siemens, or equivalent preferred).
• Experience with industrial vision systems for inspection and verification.
• Knowledge of data and signal processing, including interpreting machine outputs for diagnostics and process improvement.
• Familiarity with automation systems, robotics interfaces, sensors, and machine control integration.
• Understanding of mechanical controls, pneumatics, actuators, and electromechanical systems.
• Ability to use measurement equipment during qualification runs.
• Strong attention to detail; ensures new processes are robust and well‑documented.
• Proactive attitude toward identifying potential waste, safety risks, or quality concerns.
• Willingness to adopt and support AI-enabled tools for analysis and improvement.

Benefits

• Strong Leadership: Work under experienced and visionary leaders who guide the company towards success.
• Innovation Hubs: Access to state-of-the-art facilities and innovation hubs that foster creativity and development.
• Employee Empowerment: A culture that empowers employees to take initiative and make impactful decisions.
• Diverse Projects: Work on a variety of projects across different industries, gaining broad experience.
• Mentorship Opportunities: Access to mentorship programs that help you grow both personally and professionally.