Jobs · Engineering · Michigan

Controls Engineer

Ford Motor Company · Dearborn, MI · 2 days ago
On-siteEngineering$65k–$109k/yrFull-time

What You'll Do

  • Lead the assembly and machining controls engineering deliverables for VOME & PTO programs, from simultaneous engineering through program launch for all Global VOME & PTO sites.
  • Implement and apply standard software and hardware controls architectures across all programs/plants, following the VOME & PTO specification.
  • Ensure the identification and capture of lessons learned along with their application to new programs, as well as the impact to existing strategies and standards.
  • Lead simultaneous engineering meetings with Tier I suppliers to orchestrate controls program reviews with all interested parties.
  • Participate in management program reviews and represent the controls organization in commodity discussions.
  • Drive the controls organization to resolve issues, including feasibility, timing, cost, and workload.
  • Respond to emergency downtime events.
  • Handle current scope program responsibilities.
  • Deliver new model program work for various Powertrain programs supporting and working in either SE MI, Ohio, Kansas City, or Windsor, ONT.
  • Travel up to 80% during peak program times for the next several years (Kansas City, Tennessee & Kentucky to name a few).
  • Work off shift, as the need arises, during peak program install and launch times.

You'll Have

  • Bachelor's degree in Electrical Engineering or Software Engineering or equivalent related experience (5+ years in Controls Engineering with strong ability to quickly learn and apply controls knowledge).
  • Applied experience in Structured Control Language (SCL), including FC/FB Editing and creation.
  • Software programming experience in Rockwell & Siemens - both preferred.
  • Direct program experience with assembly, machining, and tooling for Powertrain & Vehicle equipment.
  • Validated programming capabilities with Siemens, Schneider, Bosch PLCs and with CNC/Motion controls systems.
  • Demonstrated skill in cell machining systems and integration of CNC controls, gantries and auxiliary equipment.
  • Knowledge of assembly and machining RFID systems including complexity management, and QOS strategies.
  • Knowledge of international electrical/safety standards (UL, ISO, IEC etc) and familiarity with internal/external safety processes (risk assessments, PSS, coordinated safety etc.).
  • Understanding of communication network architectures and field bus protocols.
  • Knowledge of PTME IT standard footprint applications such as FIS, QLS, QWX, GPTS, QDAS, OBL, PDS etc., & EP-Operator system.
  • Familiarity with program delivery elements from the cost study phase to launch.
  • Process engineering knowledge including GPDS deliverables and plant operational impact of controls designs.
  • Experience interacting with senior management, process engineering, safety, IT, and plant production teams.
  • Self-starter, self-directed with organizational, communication, and interpersonal skills.
  • Robust manufacturing background with heavy emphasis on production related controls experience.
  • Strong leadership skills with the ability to lead in the technical aspects of the role.
  • One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook).
  • Experience using problem-solving skills within FMEA, DOE, DMAIC, 5D, 8D processes.

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