Controls Engineer

About the Role

The Controls Engineer designs, develops, and implements advanced automation and control systems for magnet wire manufacturing operations. This role combines technical expertise with hands-on execution to deliver reliable, scalable solutions that enhance product quality, operational efficiency, and cost performance. The individual plays a key role in defining technical strategies, executing complex projects, and collaborating cross-functionally with engineering and operations teams.

Responsibilities

• Design, develop, and implement automation and control systems for new and existing manufacturing equipment
• Contribute to control system architecture and establish technical standards across projects (PLC, HMI, SCADA, networking)
• Drive process improvements and equipment innovations to enhance safety, quality, efficiency, and cost performance
• Execute hands-on technical work including:
  • Electrical system design and integration
  • PLC programming and development of control strategies
  • System troubleshooting and root cause analysis
• Support new equipment introduction, including evaluation, installation, commissioning, and production launch
• Evaluate prototype equipment, analyze performance data, and recommend design improvements
• Design and review electrical schematics using tools such as AutoCAD Electrical
• Collaborate with mechanical, electrical, and manufacturing teams to ensure effective electro-mechanical system design
• Develop Bills of Materials (BOMs), support vendor selection, and assist with procurement activities
• Create and maintain technical documentation, standards, and best practices
• Support project planning, including scope definition, scheduling, and risk identification
• Communicate project status, risks, and milestones to stakeholders
• Promote and adhere to all safety standards while maintaining an organized work environment

Requirements

• Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation Engineering, or equivalent experience
• Experience in electrical design, controls engineering, drive coordination, and industrial automation
• Strong hands-on experience with equipment design, system integration, and troubleshooting
• Proficiency in electrical schematic design using AutoCAD Electrical or similar tools
• Advanced problem-solving and analytical skills with a data-driven approach
• Experience using diagnostic tools such as oscilloscopes and digital multimeters
• Strong knowledge of electrical codes and safety standards (NEC, NFPA 70E)
• Proven ability to develop technical documentation and standard operating procedures
• Strong communication skills and ability to collaborate across functions
• Ability to manage multiple priorities in a fast-paced environment
• Willingness to travel up to 40%, including international travel

Preferred Qualifications

• Experience with PLC platforms such as Allen-Bradley, Siemens, Omron, or Keyence
• Experience with SCADA systems (e.g., Ignition) and SQL/database integration
• Familiarity with IT/OT infrastructure, including:
  • Server environments and system administration
  • Database management and data architecture
  • Industrial networking and network design
• Knowledge of facility electrical systems, including:
  • Power distribution and load planning
  • Switchgear and switchboard applications
  • Electrical load and usage analysis
• Familiarity with mechanical design tools such as SolidWorks
• Experience with structured text programming and higher-level languages (e.g., Python, C++)
• Exposure to additive manufacturing (3D printing)
• Experience in manufacturing or industrial automation environments

Success in This Role

• Delivers high-quality automation solutions that improve equipment reliability and performance
• Becomes a trusted technical resource for complex troubleshooting and system design
• Successfully supports new equipment launches and process improvements
• Builds strong working relationships across engineering, production, and maintenance teams