Controls Engineer

About the Role

We are seeking a Controls Engineer to design, program, integrate, and commission control systems that support safe, reliable, and efficient plant operations. The role focuses on Allen-Bradley PLC/HMI development, controls integration across mechanical and electrical systems, and hands-on commissioning at factory and field sites.

Responsibilities

• Develop, program, and maintain Allen-Bradley PLC and HMI applications (Studio 5000/RSLogix and FactoryTalk or equivalent).
• Lead controls integration activities to connect PLCs, HMIs, drives, instrumentation, and other field devices into cohesive control systems.
• Plan, execute, and document factory acceptance tests (FATs), site acceptance tests (SATs), and commissioning activities to ensure systems meet design and operational requirements.
• Troubleshoot and resolve control system issues during installation, startup, and ongoing operation; provide root cause analysis and corrective actions.
• Prepare and review control system design deliverables including logic diagrams, I/O lists, panel layouts, wiring diagrams, and bills of materials.
• Collaborate with mechanical, electrical, process, and safety engineering teams to ensure coordinated system implementation and compliance with project specifications and standards.
• Develop and maintain comprehensive project documentation: control narratives, test procedures, commissioning reports, and operations/maintenance manuals.
• Provide technical support to operations and maintenance teams, including training operators and creating standard operating procedures.
• Coordinate with vendors and contractors for procurement, integration, and field support of control system components.
• Ensure compliance with applicable safety, regulatory, and quality standards throughout design, installation, and commissioning.

Qualifications

• BS or AS Degree.
• 1+ years of hands-on experience programming and commissioning Allen-Bradley PLCs and associated HMI/SCADA systems.
• Proven experience with controls integration across PLCs, drives, instruments, and networks in industrial environments.
• Demonstrated commissioning experience including FATs, SATs, loop checks, and startup support.
• Strong understanding of electrical schematics, I/O wiring, communications protocols (EtherNet/IP, Modbus, etc.), and industrial networking.
• Proficient troubleshooting skills and experience with diagnostics, signal tracing, and root cause analysis.
• Excellent written and verbal communication skills, with experience preparing technical documentation and training materials.
• Willingness to travel to project sites for commissioning and support.

Nice to Have

• Experience in the chemical industry.
• Knowledge of process control strategies and PID tuning.
• Familiarity with industry standards (ISA, NEC, IEC).

Benefits

• 401K
• PTO
• Paid Holidays

For this position, you must be currently authorized to work in the United States without the need for sponsorship for a non-immigrant visa.