Controls Engineer

Key Responsibilities

• Design, program, and commission PLC-based control systems (e.g., Allen-Bradley, Siemens, Mitsubishi) to meet process and production requirements.
• Develop and configure HMI/SCADA interfaces for operator control, visualization, and data logging.
• Write, test, and maintain ladder logic and other control code (structured text, function block diagrams) following industry best practices and coding standards.
• Perform system integration, wiring verification, and factory acceptance testing (FAT) and site acceptance testing (SAT).
• Troubleshoot, diagnose, and resolve control system issues in both development and production environments to minimize downtime.
• Collaborate with cross-functional teams (mechanical, electrical, process engineering, and production) to define control requirements and support design reviews.
• Create and maintain technical documentation, including wiring diagrams, I/O lists, control narratives, and user manuals.
• Implement safety-related controls and work with EHS to ensure compliance with applicable standards (e.g., NFPA 70E, IEC 61508) and lockout/tagout procedures.
• Support continuous improvement initiatives by analyzing system performance and recommending automation enhancements.
• Provide training and technical support to operators and maintenance personnel on control systems and HMI operation.

Qualifications

• Bachelor's degree in Electrical Engineering, Control Systems, Mechatronics, or related field, or equivalent practical experience.
• Proven experience programming PLCs and developing HMI/SCADA applications in an industrial environment.
• Strong knowledge of ladder logic and experience applying it to machine and process control.
• Familiarity with common PLC platforms (Allen-Bradley, Siemens, Mitsubishi, etc.) and communication protocols (Ethernet/IP, Modbus, Profibus).
• Experience with control system design, I/O selection, and panel layout; ability to read and create electrical schematics and wiring diagrams.
• Hands-on experience with commissioning, troubleshooting, and optimizing automated machinery and processes.
• Working knowledge of safety standards and best practices for industrial automation.
• Strong problem-solving, communication, and teamwork skills, with the ability to manage multiple priorities and projects.
• Willingness to travel to client sites for commissioning and support as required.

Benefits

• Vacation/PTO
• Medical
• Dental
• Vision
• 401k
• Bonus
• Relocation
• Telecommute