Controls Engineer
CyberCoders · Milwaukee, WI · 1 mo ago
On-siteInformation TechnologyFull-time
Key Responsibilities
- Design, document, and build control systems including electrical schematics, control panel layouts, and wiring diagrams.
- Develop, program, and commission PLC and HMI systems (Allen-Bradley, Siemens, Fanuc, ABB) to control automated machinery and production lines.
- Integrate vision systems (Keyence, Cognex) and sensors, barcode readers, and other field devices into control architectures.
- Perform hardware selection, component assembly, wiring, and on-site installations, ensuring compliance with electrical and safety standards.
- Troubleshoot and debug control hardware and software, perform root-cause analysis, and implement corrective actions to minimize downtime.
- Collaborate with mechanical, firmware, and test engineers to define control requirements, IO lists, and system interfaces for automotive and transmission applications.
- Develop and maintain documentation including PLC code comments, schematics, test procedures, and commissioning reports.
- Design and execute system-level tests using LabVIEW, TestStand, or similar tools; support automated test equipment and validation activities.
- Support continuous improvement initiatives by optimizing control strategies, improving system reliability, and reducing cycle time.
- Provide technical support and training to customers and field service teams during installation, start-up, and after-sales support.
Qualifications
- Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field, or equivalent practical experience.
- 3+ years of experience designing and commissioning industrial control systems in manufacturing environments; automotive industry experience preferred.
- Proficient in PLC and HMI programming (Allen-Bradley/Rockwell, Siemens S7, Fanuc/ABB where applicable).
- Hands-on experience with electrical schematics, control panel assembly, wiring, and installation.
- Familiarity with vision systems (Keyence, Cognex) and integration of sensors, encoders, barcode readers, and industrial communications (EtherNet/IP, Profinet, Modbus).
- Strong troubleshooting and diagnostic skills for both hardware and software; experience with instrumentation and test equipment.
- Experience with LabVIEW, TestStand, or similar test automation frameworks is a plus.
- Knowledge of hydraulic systems and electro-hydraulic controls, and familiarity with transmission-related systems is desirable.
- Experience with PCB/CAD tools such as ORCAD, Cadence is a plus for custom electronics integration.
- Ability to read and produce electrical schematics, bill of materials, and control system documentation; excellent written and verbal communication skills.
- Willingness to travel to customer sites for installation, commissioning, and support as required.
Benefits
- Medical, Dental, Vision
- 401(k)
- Growth opportunities