Controls Engineer

The Controls Engineer is responsible for hands-on troubleshooting, maintenance support, and implementation of automation and digitalization solutions within the Livonia plant. This role focuses on improving equipment reliability, supporting production uptime, and enabling machine connectivity and data visibility. The position works closely with maintenance and operations to commission, debug, and sustain PLC-controlled equipment, vision systems, and plant floor data systems in a fast-paced manufacturing environment. Controls Engineer To perform this job successfully, an individual must have the ability to be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Standard Duties Troubleshoot PLC, HMI, and automation systems to support production uptimeDiagnose and resolve electrical, controls, and communication issues on production equipmentPerform hands-on troubleshooting and support directly on the shop floorSupport installation, startup, and commissioning of automation systems and equipmentProgram and modify PLC logic, HMI interfaces, and automation sequencesInstall, troubleshoot, and maintain controls, instruments, and automation systemsSupport machine connectivity for data collection, traceability, and plant systemsAssist in implementation and sustainment of dashboards, MES, and data visualization toolsEnable reliable data capture and availability from production equipmentInstall, tune, and troubleshoot vision inspection systemsSupport integration and commissioning of sensors for process monitoring and quality controlProvide ongoing troubleshooting and sustainment support for automation and digital systemsWork closely with maintenance teams to resolve controls-related downtime issuesAssist in training maintenance and plant personnel on system operation and troubleshootingSupport reduction of external contractor reliance through development of internal capabilitySupport modifications and improvements to existing electrical and control systemsDevelop and modify control logic for sequence, timing, and machine operationWork with equipment suppliers to resolve controls and automation issuesCollaborate with maintenance, manufacturing engineering, and operations teams to support plant performanceWork independently to identify, prioritize, and resolve technical issues in a small team environmentPerform other duties as assigned Knowledge/Skills Strong understanding of electrical theory with the ability to read, interpret, and troubleshoot using electrical schematicsHands-on experience with PLC and HMI systems, including basic programming, troubleshooting, and modificationProficiency with industrial automation systems, controls hardware, and equipment interfacesExperience working with industrial computer systems, including Windows-based applications; familiarity with AutoCAD or electrical design tools preferredBasic understanding of equipment networking, data interfaces, and machine connectivity for manufacturing systemsStrong troubleshooting and root cause problem-solving skills in a production environmentAbility to work independently and prioritize technical issues in a fast-paced manufacturing settingResults-oriented with strong organizational skills and ability to manage multiple tasks or priorities simultaneouslyEffective communication and collaboration skills to work with maintenance, engineering, and operations teamsundefined Additional Information Travel is occasionally required, up to 20% of the time. Safety And Physical Requirements All employees are responsible for knowing, understanding and complying with the safety policies and procedures.Wear PPE when appropriate in designated campus areas.Lifting shoulder high up to 35 lbs. on occasion.undefined - Salary Range $80,800 - $111,100 Internal Use Only Salary Global Terms of Use and Privacy Statement Carefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms. Please access the linked document by clicking here, select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms. Career Scam Disclaimer BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. 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