Controls Engineer

About the role

As a Controls Engineer, you will lead the design, implementation, and optimization of automation and control systems that drive safe, reliable, and efficient manufacturing operations. Partnering with cross-functional teams and Integrated Work Systems (IWS) stakeholders, you will support high-speed production environments by improving system performance, enhancing equipment reliability, and delivering continuous improvement solutions.

Responsibilities

• Design, program, troubleshoot, and optimize PLC, HMI, SCADA, and industrial control systems.
• Support automation integration across processing, packaging, and conveying systems.
• Configure and support VFDs, servo systems, instrumentation, and process controls.
• Integrate OEM equipment into plant-wide automation systems.
• Drive standardization of controls platforms, programming structures, and documentation.
• Provide technical support during equipment downtime and production issues.
• Detect and resolve electrical, controls, communication, and automation failures.
• Lead root cause analysis and implement corrective actions for recurring issues.
• Lead controls-related aspects of capital projects from concept through commissioning.
• Cook with OEMs, system integrators, contractors, and internal stakeholders.
• Coordinate with FAT/SAT execution and system validation.
• Ensure proper documentation, backups, and change management processes.
• Aid with project planning, budgeting, and timelines.
• Identify opportunities for automation and process improvements.
• Support Integrated Work Systems (IWS) and operational excellence initiatives.
• Maintain compliance with OSHA, electrical, and industrial automation standards.
• Promote safe work practices, including proper lockout/tagout procedures.

Requirements

• Bachelor’s degree in electrical engineering, Controls Engineering, Mechatronics, or related field.
• 5+ years of controls engineering experience in a manufacturing environment.
• Strong hands-on experience with PLC programming and troubleshooting.
• Experience with industrial automation platforms (e.g., Rockwell/Allen-Bradley, Wonderware, FactoryTalk).
• Knowledge of HMIs, SCADA systems, and industrial networking.
• Experience with VFDs, servo systems, instrumentation, and electrical systems.
• Ability to read and develop electrical schematics and panel designs.
• Experience supporting high-speed automated manufacturing equipment.
• Strong troubleshooting, communication, and project coordination skills.
• Experience in food, beverage or consumer packaged goods manufacturing.
• Experience with automated processing and packaging systems.
• Knowledge of batch systems and process automation.
• Experience with MES, OEE, and manufacturing data systems.
• Knowledge of OSHA and machine safety standards.

Qualifications

• Starting salary is based on but not limited to experience, knowledge, and qualifications in determining compensation decisions.
• The Salary Range for this position is: $104,900.00 - $152,150.00.

Benefits

• Flexible and remote options.
• 15 days of paid time off, 13 paid holidays, 2 floating holiday days, and a 37.5-hour workweek.
• Comprehensive medical, dental, and vision coverage for you and your family.
• Parental and bonding leave for life’s biggest moments.
• Professional development stipends.
• Volunteer days and a shared commitment to making a difference.

Schedule

Fulltime onsite in Hopkinsville, KY, with approximately 30–40% regional travel to Clarksville, TN, and Nashville, TN.

Pay

$104,900.00 - $152,150.00