Controls Engineer

About the role

This role focuses on designing, developing, and implementing advanced control systems and robotic integrated systems for a manufacturing environment. The Controls Engineer creates robust control algorithms, designs and configures control architectures, and ensures that all systems operate reliably, safely, and in line with functional and user requirements. The position requires close collaboration with cross-functional teams to deliver high-quality automation solutions on time and within budget.

Responsibilities

• Create, program, and configure control system architectures for robotic integrated systems to ensure seamless automation and reliable performance.
• Develop and implement control algorithms that align with system dynamics and control theory principles to achieve desired system behavior.
• Collaborate with project managers and other engineers to ensure projects are completed within defined timelines, budgets, and performance targets.
• Perform system diagnostics and troubleshooting to identify and resolve issues with control systems and components in real time.
• Analyze system data to evaluate performance, identify trends, and recommend improvements to enhance efficiency, reliability, and safety.
• Design and develop detailed specifications and documentation for control system designs, including control manuals, schematics, and configuration records.
• Ensure all control systems comply with relevant safety regulations, industry standards, and internal quality guidelines.
• Program and configure PLC-based systems, including ladder logic and function block diagrams, to control automated equipment and processes.
• Integrate, configure, and support human-machine interfaces (HMIs) and SCADA systems to provide intuitive operator control and monitoring.
• Work with ABB and Fanuc robotic systems, including programming, integration, testing, and optimization for automated applications.
• Troubleshoot and resolve issues related to sensors, PLCs, HMIs, and other control components to minimize downtime and maintain system performance.
• Conduct system integration, testing, and debugging to verify that control systems meet functional requirements and user needs.
• Prepare and maintain accurate documentation of requirements, specifications, test procedures, and system changes throughout the project lifecycle.
• Provide training and technical support to maintenance staff and system users to ensure proper operation, maintenance, and troubleshooting of control systems.
• Collaborate with interdisciplinary teams, including mechanical, electrical, and software engineers, to achieve overall system performance and project goals.

Requirements

• Proven work experience as a Controls Engineer or in a similar control systems or automation engineering role.
• Strong knowledge of control theory, system dynamics, and control systems design and implementation.
• Proficiency in programming and configuring PLC-based systems, including ladder logic and function block diagrams.
• Familiarity with human-machine interfaces (HMIs) and SCADA systems used for monitoring and controlling industrial processes.
• Hands-on experience with ABB and Fanuc robot programming and integration within automated systems.
• Experience in automation, controls engineering, PLC programming, and robotics integration.
• Ability to design, develop, and implement control systems and robotic integrated systems from concept through commissioning.
• Strong troubleshooting skills for diagnosing and resolving issues with sensors, PLCs, HMIs, and other control components.
• Excellent problem-solving and analytical abilities to evaluate system performance and optimize control strategies.
• Able to document requirements, specifications, and technical details clearly and accurately.
• BSc degree in Electrical Engineering, Control Systems Engineering, or a relevant engineering field.

Essential Skills

• Proven work experience as a Controls Engineer or in a similar control systems or automation engineering role.
• Strong knowledge of control theory, system dynamics, and control systems design and implementation.
• Proficiency in programming and configuring PLC-based systems, including ladder logic and function block diagrams.
• Familiarity with human-machine interfaces (HMIs) and SCADA systems used for monitoring and controlling industrial processes.
• Hands-on experience with ABB and Fanuc robot programming and integration within automated systems.
• Experience in automation, controls engineering, PLC programming, and robotics integration.
• Ability to design, develop, and implement control systems and robotic integrated systems from concept through commissioning.
• Strong troubleshooting skills for diagnosing and resolving issues with sensors, PLCs, HMIs, and other control components.
• Excellent problem-solving and analytical abilities to evaluate system performance and optimize control strategies.
• Able to document requirements, specifications, and technical details clearly and accurately.
• BSc degree in Electrical Engineering, Control Systems Engineering, or a relevant engineering field.

Additional Skills & Qualifications

• Proficiency with programming languages such as C++ and Python for control and automation applications.
• Knowledge of system dynamics and advanced control algorithms for complex automation and robotic systems.
• Experience with CAD software to support control system design, panel layouts, and integration with mechanical and electrical designs.
• Experience developing detailed control manuals, specifications, and technical documentation for end users and maintenance teams.
• Strong communication skills to collaborate effectively with project managers, engineers, and operations personnel.
• Experience working with interdisciplinary teams to meet system performance, safety, and quality objectives.