Controls Engineer

About the role

The Controls Engineer is responsible for the design, development, implementation, and support of automation and control systems used in manufacturing and industrial processes. This role focuses on PLC programming, HMI development, system integration, troubleshooting, and continuous improvement initiatives to enhance operational efficiency, safety, quality, and reliability.

Responsibilities

• Design, develop, and implement industrial control systems for manufacturing equipment and processes.
• Program, troubleshoot, and maintain PLCs using platforms such as Allen-Bradley, Siemens, Omron, or Mitsubishi.
• Develop and modify Human Machine Interface (HMI) and SCADA applications.
• Configure and support industrial networks including Ethernet/IP, DeviceNet, Profinet, and Modbus.
• Lead automation projects from concept through commissioning and startup.
• Create and maintain electrical schematics, control panel layouts, I/O lists, and technical documentation.
• Troubleshoot equipment failures and implement corrective actions to minimize downtime.
• Collaborate with manufacturing, maintenance, quality, and engineering teams to improve system performance.
• Ensure compliance with safety standards, electrical codes, and company procedures.
• Support continuous improvement efforts related to productivity, quality, and equipment reliability.
• Coordinate with external vendors, integrators, and contractors during equipment installations and upgrades.
• Provide technical training and support to maintenance personnel and operators.
• Participate in FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing) activities.

Requirements

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or a related technical field.
• 3+ years of experience in industrial automation, controls engineering, or manufacturing engineering.
• Experience programming PLCs and developing HMI/SCADA systems.
• Strong knowledge of electrical controls, sensors, instrumentation, and motion control systems.
• Familiarity with industrial communication protocols and networking.
• Strong troubleshooting and problem-solving skills.
• Excellent verbal and written communication skills.
• Ability to work independently and manage multiple projects simultaneously.

Preferred Qualifications

• Experience with Allen-Bradley/Rockwell Automation products.
• Knowledge of robotics integration and programming.
• Experience with variable frequency drives (VFDs), servo systems, and machine vision systems.
• Project management experience.
• Professional Engineer (PE) license or relevant automation certifications.
• Experience in automotive, food and beverage, packaging, plastics, or heavy industrial manufacturing environments.

Pay and Benefits

The pay range for this position is $80000.00 - $120000.00/yr. Enhanced Automation offers health dental and vision insurance, paid time off and vacation time.

Workplace Type

This is a fully onsite position in MENOMONEE FALLS, WI.

Application Deadline

This position is anticipated to close on Jul 24, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service. The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law. If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options. San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records. Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability. Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.