Controls and Automation Test Engineer

Core Responsibilities

• Design, develop, and validate control systems for power infrastructure products including PDUs, RPPs, and switchboards
• Develop and configure HMI applications including screen design, alarm management, trending, and operator workflows
• Install, configure, and test power meters, gateways, and controllers, ensuring proper communication and performance
• Select, mount, and wire sensors including current transformers, voltage transducers, temperature probes, and environmental sensors
• Execute full system builds integrating sensors, controllers, and HMIs into complete, functional products
• Build and test hardware and software prototypes for new product development and customer-specific solutions
• Execute Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
• Develop and maintain control system documentation including wiring diagrams, I/O lists, and test procedures
• Collaborate with engineering and manufacturing teams to ensure systems are manufacturable and field-ready
• Follow and enforce electrical safety practices including LOTO procedures and arc flash safety standards

Additional Responsibilities

• Support troubleshooting and root cause analysis of control system issues from the field
• Contribute to the development of internal standards, lab infrastructure, and testing methodologies
• Participate in safety reviews and identify potential hazards in product designs and test setups
• Partner with engineering and service teams to improve system reliability and performance
• Aid in refining sensor strategies and control system requirements based on real-world usage

Requirements

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field
• 5+ years of hands-on experience with industrial control systems including controllers and HMIs
• Experience developing HMI applications including screen design, scripting, and alarm configuration
• Working knowledge of industrial protocols such as Modbus, BACnet, OPC-UA, and SNMP
• Experience configuring and commissioning power metering and monitoring equipment
• Ability to read and interpret electrical schematics, single-line diagrams, and wiring documentation
• Experience executing system-level and component-level testing including FAT and SAT
• Strong understanding of electrical safety practices including LOTO and NFPA 70E

Preferred Qualifications

• Experience working with data center power infrastructure such as PDUs, UPS systems, or switchgear
• Familiarity with industrial gateway platforms such as Red Lion, Kepware, or Ignition
• Exposure to condition-based monitoring or predictive maintenance systems
• Understanding of OT/ICS security principles or IEC 62443 frameworks