Continuous Improvement Manager
FMI · Biddeford, ME · 1 mo ago
ManagementFull-time
Job Responsibilities
- Lead the development and execution of the company’s continuous improvement strategy aligned with AS9100 requirements and organizational goals
- Facilitate and coach teams at all levels of the organization in Lean Manufacturing, Six Sigma, Kaizen events, & problem-solving methodologies
- Identify improvement opportunities through data analysis, process mapping, & performance metrics (KPIs)
- Lead, schedule & facilitate CI initiatives, project & targeted events that align with business priorities
- Drive root cause analysis and corrective/preventive actions (CAPA) to resolve systemic issues & prevent recurrence
- Define procedures and guidelines that support Lean practices across the organization
- Partner with Quality to ensure compliance with AS9100 standards, internal procedures, and customer/regulatory requirements
- Develop and maintain standardized processes, work instructions, and visual management systems
- Lead cross-functional improvement projects focused on safety, quality, delivery, & cost (SQDC)
- Establish and monitor performance metrics to measure effectiveness of improvement initiatives
- Support internal and external audits by ensuring processes are robust, documented, and consistently followed
- Provide training and mentoring to employees at all levels on continuous improvement tools and methodologies
- Promote a culture of accountability, engagement, and continuous learning throughout the organization
- Collaborate with leadership to prioritize improvement initiatives aligned with strategic objectives
Requirements
- Bachelor’s degree in engineering, Manufacturing, Business or related field
- 5+ years of experience in manufacturing or aerospace environments
- 3+ years of experience leading continuous improvement initiatives
- Demonstrated experience working within an AS9100, ISO 9001 or equivalent quality management system
- Lean Six Sigma Green Belt Certification (or equivalent)
- Strong knowledge of Lean Manufacturing principles and Six Sigma methodologies including, but not limited to Process Mapping, SIPOC, Cause & Effect Matrices, DFMEAs, PFMEAs, Control Plans & Gage R&R
- In-depth understanding of AS9100 standards and quality management systems (QMS)
- Proven ability to lead root cause analysis (e.g., 8D, 5 Whys, Fishbone) and implement sustainable solutions
- Strong analytical and problem-solving skills with ability to interpret complex data
- Excellent project management & organizational skills
- Effective communication and interpersonal skills with the ability to influence at all levels of the organization
- Ability to manage multiple priorities and drive results in a fast-paced environment
- Proficiency in Microsoft Office Suite and data analysis tools
Preferred
- Master’s degree (MBA or technical discipline)
- Led Six Sigma Black Belt Certification (or equivalent)
- Experience in aerospace, defense, or highly regulated manufacturing environments
- Experience leading cross-functional teams and initiatives
- Experience with ERP systems, Electronic QMS and manufacturing data systems
- Knowledge of advanced statistical analysis tools (e.g., Minitab, JMP, etc.)
- Familiarity with visual management systems and digital dashboards
- Change management experience in a manufacturing environment