Jobs · Management · Kansas

Continuous Improvement Manager

ALKEGEN · Council Grove, KS · 2 wk ago
ManagementFull-time

Key Responsibilities

  • Partner with plant leadership to develop and execute a site-wide Continuous Improvement roadmap aligned with financial and operational goals.
  • Become fully immersed in the manufacturing process to understand workflows, constraints, and improvement opportunities firsthand.
  • Drive throughput and capacity improvements by identifying bottlenecks, optimizing workflows, and improving process reliability.
  • Create and implement cost savings initiatives delivering Year over Year savings that are verifiable on the plant P&L.
  • Lead cross-functional teams using Lean, Six Sigma, and structured problem-solving methodologies (DMAIC, A3, 8D).
  • Identify inefficiencies and cost drivers and implement sustainable corrective actions.
  • Implement and sustain layered process audits (LPAs) to reinforce standards and drive accountability.
  • Support capital projects by ensuring operational efficiency and risk reduction are built into design and execution.
  • Conduct regular Gemba walks to observe processes, engage teams, and identify real-time improvement opportunities.
  • Develop and maintain value stream maps to eliminate waste and improve flow.
  • Ensure Standard Operating Procedures (SOPs) are updated and standardized following process improvements.

Performance & Analytics

  • Analyze production and performance data to identify trends, constraints, and root causes.
  • Translate CI initiatives into quantifiable cost savings, throughput gains, and operational improvements.
  • Track, validate, and report results of improvement initiatives.

Culture & Leadership

  • Maintain a strong and visible presence on the plant floor.
  • Coach and develop employees at all levels in Lean tools and continuous improvement practices.
  • Facilitate Kaizen events and hands-on improvement workshops.
  • Foster a culture of accountability, standardization, problem-solving and continuous improvement.

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