Continuous Improvement & Engineering Manager
Eagle Family Foods · Lake County, IL · 2 wk ago
EngineeringFull-time
Responsibilities
- Own and manage the overall CI program at the site with a focus on improving plant performance, cost, accountability, and long-term capability.
- Understand and apply the Eagle Performance System and the pillar concept.
- Become familiar with the pillar tools and develop a competency level with each tool to be able to both lead small group activities using the tools and teach others to do the same.
- Serve as site owner with engagement from Operations and QA, for the standardized setup and use of RedZone to collect line event and compliance data and create real-time reporting capability.
- Quantify major loss themes and ensure loss data is translated into clear priorities for scrap, downtime, throughput, and utility/waste reduction.
- Lead and facilitate use of CI tools (A3, 5 Why, fishbone, kaizen, etc.) to eliminate loss and build site capability.
- Facilitate development of a site loss recovery opportunity list and support prioritization of improvement work tied to business needs.
- Identify and execute cost savings opportunities that positively impact plant financial performance.
- Facilitate the site strategic planning process (CI Steering Committee) and ensure adherence to higher-level scorecard review, gap analysis, and follow-up.
- Lead weekly and monthly plant result reviews and ensure performance trends are translated into actionable priorities.
- Lead GEMBA walks and develop a ‘Manage by Walking Around’ approach to reinforce standards and identify barriers.
- Lead and coordinate 5S, standardization, and visual management as practical solutions to operational problems.
- Develop and manage auditing approaches to ensure systems are sustained through normal operating conditions and transitions.
- Own rollout and management of layered process auditing, including structure, assignments, follow-up, and escalation.
- Train and coach teams in structured problem solving and ensuring corrective actions are followed through to effectiveness.
- Own the site technical training system for plant-specific skills, including alignment of documentation, training matrices, standard work, and one-point lessons.
- Partner with project owners and engineers to define required documentation and deliverables for knowledge transfer.
- Verify that technical training is conducted effectively and documentation supports sustainment.
- Participate in DDS meetings and ensure issues are identified, escalated, and acted upon with discipline.
- Maintain floor presence to validate systems, support teams, and identify barriers.
- Support supervisors and leadership in resolving process and performance issues.
- Identify process and packaging barriers and help drive solutions.
- Support plant trials through coordination, readiness, documentation, and training support.
- Identify areas of waste and support cost reduction efforts.
- Leverage systems, including RedZone and Infor M3, to improve KPI visibility and decision-making.
- Provide cross-functional support while maintaining focus on long-term systems improvement.
- Support compliance readiness through systems, documentation for internal customers, and regulatory requirements, including SQF, SMETA, safety, and quality programs.
Qualifications
- Bachelor’s degree in Engineering, Business Administration, Operations Management, Industrial Engineering, or a related field.
- Five or more years of experience in operations, process improvement, or related function.
- Proven track record in leading Lean, Six Sigma, Kaizen, or similar process improvement initiatives.
- Lean Six Sigma certification preferred.
- Knowledge of methodologies such as 5S, Value Stream Mapping (VSM), Root Cause Analysis (RCA), and PDCA.
- Proven ability to lead cross-functional teams and facilitate improvement workshops or Kaizen events.
- Strong change management skills and the ability to influence others across all levels of the organization.
- Excellent verbal and written communication skills.