Bogie Weld Robot Operator

Position Overview

The Weld Robot Operator is responsible for operating, programming, and troubleshooting robotic welding systems to ensure high-quality welds and efficient production. This role combines hands-on operation with technical expertise in automated welding processes, quality standards, and continuous improvement. The operator will also perform visual inspections, monitor equipment performance, and support process development while maintaining a safe work environment.

What your day may look like

• Operate and monitor IGM robotic welding systems to safely produce rail vehicle bogie components and structural assemblies while meeting quality, safety, and production goals.
• Load, position, and secure components in fixtures; verify part fit-up, alignment, and orientation using manufacturing drawings, weld symbols, and work instructions.
• Select, validate, and execute robotic weld programs, monitoring weld quality and ensuring compliance with engineering specifications and welding procedures.
• Perform first-piece, in-process, and final inspections; identify weld defects, dimensional discrepancies, and process issues and take corrective action.
• Partner with Manufacturing, Quality, Welding Engineering, and Maintenance teams to troubleshoot equipment, support preventive maintenance, improve productivity, and maintain accurate production and traceability records.

What you need to be successful

• A high school diploma or equivalent required; metallurgy or structural design/analysis training desirable.
• 5–7 years in welding and/or welding quality within an AWS or DIN certified organization.
• 3–5 years in CNC/robot operations and programming.
• 10+ years preferred in CNC/robotic operations and programming.
• 5–7 years minimum in visual inspection and welding of complex assemblies using various methods (TIG, MIG, Plasma, GMAW).

Technical Skills

• Demonstrated ability in practical welding, automated equipment operations, and programming.
• Visual inspection skills with knowledge of welding techniques, blueprint reading, and welding symbols.
• Working knowledge of torch, MIG welding, plasma equipment, resistance welding (manual and robotic), and test equipment.
• Ability to monitor weld techniques, provide documented feedback, and coach best practices.
• Ability to identify programming issues and troubleshoot machine faults.

Additional Information

• Upon offer of employment, candidates will be subject to a background check and drug screen, as well as Pulmonary Function Test and Respirator Fit Test.
• The physical demands described here are representative of those necessary to successfully perform the essential job duties:
• Frequently walk, reach with hands and arms, stoop, kneel, crouch, or crawl.
• Sometimes required to sit; use hands to finger, handle, or feel objects, tools or controls; climb, crawl in tight spaces or balance.
• Talk and hear.
• Lift and move no more than 40 pounds.
• Specific vision abilities include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to focus.
• The physical demands described here are representative of those necessary to successfully perform the essential job duties:
• Frequent work near moving mechanical parts and in outdoor weather conditions.
• Occasional work in high or precarious places.
• Occasional exposure to electrical shock and vibration.
• Noise levels require the use of hearing protection.
• Applicants must be legally authorized for employment in the United States without needing current or future employer-sponsored work authorization.