Automation Engineer

Responsibilities

• Develop and implement automation solutions for coating lines, slitting machines, and utility systems.
• Integrate PLCs, HMIs, SCADA, and MES systems with existing equipment and processes.
• Provide technical support for resolving automation-related issues.
• Maintain and update control system documentation, including schematics and software backups.
• Collaborate with operations and maintenance teams to identify automation opportunities.
• Lead root cause analysis and corrective actions for recurring automation failures.
• Manage automation projects from concept to commissioning.
• Cook up with vendors and track budgets.
• Ensure compliance with safety, environmental, and quality standards.
• Support data acquisition and reporting systems for real-time monitoring.
• Develop dashboards and reports for decision-making and predictive maintenance.
• Evaluate automated equipment and processes; resolve equipment and training issues.
• Provide leadership in production areas including people management and efficiency improvements.
• Interact with vendors, customers, contractors, and employees across all levels.

Qualifications

• Bachelor’s Degree in Electrical Engineering, Automation, Mechatronics, or related field.
• Minimum 3 years of experience in industrial automation, preferably in aluminum or metals manufacturing.
• Proficiency in PLC programming (Ex: Allen-Bradley), HMI development, and SCADA systems.
• Familiarity with industrial communication protocols (Ethernet/IP, Modbus, OPC).
• Experience with safety systems and standards (Ex- SIL, machine guarding).
• Strong analytical and problem-solving skills.
• Excellent communication and teamwork abilities.

Preferred Qualifications

• Experience with coating line automation (temperature, tension, web handling).
• Knowledge of slitter line operations and control strategies.
• Exposure to utility system automation (boilers, chillers, air compressors).
• Understanding of Industry 4.0 and digital transformation initiatives.
• Working knowledge of purchasing, PLC systems, hydraulics, pneumatics, and machine design.
• Basic understanding of control and servo system capabilities.
• Proficiency in Microsoft Office (Word, Excel, Access, Outlook), especially document editing.

What We Offer

• Medical, dental and vision insurance.
• Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA).
• Flexible Spending Account (FSA).
• Company-paid basic life insurance and Additional voluntary life coverage.
• Paid vacation and competitive personal time off.
• 401(k) savings plan with company match.
• Retiree Medical Plans – medical and prescription drug coverage through Novelis sponsored Retiree Health Access.
• Retirement Savings Account.
• Employee assistance programs – available 24/7 to you and your family.
• Wellness and Work Life Support - career development and educational assistance.