Jobs · OTHR · North Carolina

Automation Controls Specialist

Gusmer Enterprises · Newton, NC · 2 wk ago
OTHR$80k–$85k/yrFull-time

About the role

If you enjoy solving complex technical challenges and bringing innovative automation solutions to life, this is an opportunity to make a meaningful impact! The Automation Controls Specialist is responsible for designing, programming, implementing, and improving PLC, HMI, instrumentation, and electrical control systems that support critical manufacturing operations. This role partners closely with engineering, maintenance, operations, and research teams to deliver safe, high-quality automation solutions, drive continuous improvement, and support equipment reliability. Success in this position requires strong collaboration, effective communication, and a passion for leveraging technology to improve performance across the organization.

Responsibilities

  • electrical control systems, Programmable Logic Control (PLC) programming, and automation solutions that support safe, reliable, and efficient manufacturing operations.
  • Develop and integrate machine controls, Human Machine Interfaces (HMIs), motion-control systems, and manufacturing equipment to optimize performance and productivity.
  • Analyze process and equipment data, identify root causes of operational issues, and implement control-system improvements that enhance safety, quality, and reliability.
  • Collaborate with equipment suppliers, integrators, and internal stakeholders to establish technical requirements, validate system performance, and ensure successful project execution.
  • Develop and maintain instrumentation standards, specifications, and control strategies that ensure accurate, reliable, and compliant system performance.
  • Troubleshoot electrical, instrumentation, and control systems, identify root causes, and implement effective corrective actions.
  • Manage automation program backups, version control, and system optimization to improve reliability, maintainability, and operational performance.
  • Provide advanced automation and controls support for equipment startups, upgrades, and continuous improvement initiatives across production and R&D operations.
  • Develop preventive maintenance strategies and support troubleshooting efforts to improve equipment reliability and performance.
  • Partner with maintenance and production teams to diagnose complex electrical and controls issues, implement solutions, and ensure safe, effective operation.
  • Lead controls-related project execution by defining technical requirements, coordinating contractors and resources, and verifying successful installation and system performance.
  • Create and maintain electrical schematics, control drawings, and technical documentation to support automation and controls systems.
  • Lead automation and controls projects by defining scope, requirements, schedules, budgets, and technical solutions.
  • Train and support maintenance and technical teams while managing electrical, instrumentation, and controls components to ensure system reliability.

Requirements

This position primarily operates within a standard business office environment, with occasional work performed in warehouse, laboratory, and production areas. Employees may be exposed to moderate noise levels, fumes, dust, chemicals, temperature variations (heat/cold), and allergens, particularly when working outside the office setting. Work may

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