Automation Controls Specialist

About the role

We are seeking a self-motivated candidate to manage and supervise essential maintenance activities and provide automation controls support to a highly automated and fast paced baking, or distribution facility. The qualified candidate should understand basics of industrial facilities and have strong problem solving and trouble shooting skills with a strong background in electrical and industrial controls. The position will require experience with the latest versions of the Allen Bradley family of PLC's, VFD's and HMI's/OIT's to be used in conjunction with a strong understanding of electrical controls systems, mechanical drives, pneumatics, hydraulics, PC's, Robotics, and Controls networks.

Key Job Responsibilities

• Have experience in SLC 500 and Logix 5000 series PLC's and PanelView ME Studio Programming to Level 4 and 5.
• Knowledge of Kinetix Servo systems.
• Sequential Flow Chart Programming knowledge, Logix 5000.
• Have knowledge of EnetIP Networks and fault-finding diagnosis.
• Familiarity with Rockwell SE, and Historian.
• Understanding of computer operating systems such as Windows 10, Server 2019 and Thin Clients etc.
• Review key plant metrics/KPIs and equipment data to identify potential areas for continuous improvement then lead a team to develop an engineered solution.
• Provide electrical troubleshooting and industrial controls support to the maintenance department.
• Provide support for the manufacturing Controls networks with an understanding of IP addressing, machine network switches and Vlan topology and as a liaison between plant personnel, corporate engineering and IT when needed.
• Manage Rockwell Automation and other software/hardware and programs on department computers as well as ensuring all control devices are up to date with firmware and software revisions knowledge of Asset Center.
• Maintain a library for all control device back-ups and updates.
• Work closely with operations management to provide effective controls support.
• Lead PdM (Predictive Maintenance) initiatives through conducting and training Maintenance personnel on Thermography, Ultrasonic Leak Detection and Vibration Analysis.
• Ensure equipment in area is maintained, guarded and operated in accordance with defined safety regulations and procedures.
• Identify potential cost savings and cost avoidance; implement continuous improvement projects to achieve results.
• Participate in budget planning for area and department.
• Visit equipment suppliers as needed to inspect new equipment ensuring compliance with BBU corporate electrical specifications.
• Ensure all new and retrofitted equipment has optimized electrical PMs.
• Support other BBU facilities if required, may require some minor travel.
• Will be responsible for Mentoring, Developing, Training and Validating knowledge of electrical troubleshooting and controls systems with all Mechanics.

Key Behavioral Competencies

• Provide leadership and, or training to one or two other automation technicians.
• Promote a strong teamwork environment.
• Supports without hesitation General Plant Safety, Food Safety, Food Defense Initiatives and Good Manufacturing Practices with an understanding that these are absolutes & are Priority #1.
• Work requires the ability to read, write and communicate in English in order to understand and follow work and safety instructions.
• Capable of moving up and down building stairways in a multi-level plant to reach job assignments and perform the tasks required.
• Worker will be exposed to all hazards of machinery and equipment in an operational baking environment.

Education and Work History

• EE Degree, or equivalent.
• Three, or more years' experience in the Automation field.
• A combination of education, training, and experience that results in demonstrated competency to perform the work may be substituted.
• Equipment specific knowledge may be required based on location.
• Strong experience with the following software packages: Rockwell Controls Software, AutoCad (Preferred), Microsoft Office.
• Strong overall electrical knowledge and experience with electrical and industrial control systems.
• Excellent communication skills and effective team building skills a must.
• Experience in a food processing plant is a plus.

Pay

Salary Range: $94,300 - $122,600 Annual Bonus Eligibility

Benefits

• Comprehensive Benefits Package
• Paid Time Off
• 401k & Company Match