Advanced Manufacturing Engineer

Position Overview

GTI Energy is seeking an Advanced Manufacturing Engineer to lead product industrialization and manufacturing readiness activities through structured NPI phase gate execution from early product development through full production launch.

Key Responsibilities

• NPI Phase Gate Ownership & Execution

• Own manufacturing deliverables across all NPI phase gates from concept development through production release

• Define manufacturing readiness requirements at each phase gate including design maturity, BOM completeness, routings, tooling, labor planning, capacity, and quality requirements

• Participate as the manufacturing authority during phase gate reviews and product readiness evaluations

• Ensure products do not advance through gated development stages without required manufacturing criteria being completed

• Drive accountability for unresolved manufacturing risks, operational gaps, or launch concerns prior to gate approval

• Support structured NPI execution processes aligned with schedule, quality, and operational objectives

Product Industrialization & Manufacturing Strategy

• Translate engineering designs into executable and scalable manufacturing strategies

• Define manufacturing build approaches, line flow concepts, takt assumptions, staffing models, and production methodologies

• Develop and validate manufacturing routings, work instructions, build documentation, and process standards

• Ensure alignment between product design intent, manufacturing capability, operational constraints, and cost targets

• Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements early in product development

• Support standardization and scalability across manufacturing processes and product platforms

Prototype, Pilot & Production Launch Support

• Lead manufacturing execution activities for prototype builds, pilot builds, and launch programs

• Identify manufacturing issues during early builds and drive corrective actions across Engineering and Operations teams

• Validate tooling, fixtures, equipment, work instructions, and manufacturing processes prior to production scale-up

• Capture lessons learned during launch execution and implement improvements into manufacturing and design processes

• Support initial production ramp activities and stabilize manufacturing performance during launch phases

• Remain engaged post-launch to support operational performance, issue resolution, and production continuity

• Coordinate with Engineering, Manufacturing, Supply Chain, Production Control, and Quality teams

Making Manufacturing Risk, Cost & Capacity Management

• Identify manufacturing risks tied to process complexity, tooling, labor constraints, production scalability, or supply chain challenges

• Support manufacturing cost modeling through labor assumptions, tooling strategies, process planning, and operational analysis

• Drive mitigation plans addressing cost, schedule, capacity, quality, and execution risks

• Evaluate operational readiness and manufacturing capacity requirements tied to product launches and customer demand

Production Release & Operational Handoff

• Ensure all manufacturing documentation, routings, tooling validation, and process controls are complete prior to production release

• Support formal handoff of programs from NPI into full Operations ownership

• Train production teams on manufacturing processes, tooling, assembly requirements, and launch expectations

• Support early production issue resolution and continuous process improvement post-launch

• Maintain alignment between Engineering changes and manufacturing execution throughout production ramp phases

Continuous Improvement & Operational Excellence

• Support Lean Manufacturing, Continuous Improvement, Kaizen, and operational excellence initiatives

• Drive Root Cause Analysis and corrective action implementation tied to launch issues, production inefficiencies, or process failures

• Improve manufacturing workflows, launch execution processes, and industrialization standards

• Contribute to standardization of manufacturing methods, tooling approaches, and production systems across facilities

Requirements

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related discipline

• 7+ years of manufacturing engineering experience within industrial, electro-mechanical, or engineered product environments

• Direct experience supporting structured New Product Introduction (NPI) programs and gated product development processes

• Strong understanding of fabrication, welding, assembly, electrical integration, and industrial manufacturing operations

• Experience participating in or owning NPI phase gate deliverables and manufacturing readiness activities

• Strong cross-functional leadership capability across Engineering, Manufacturing, Supply Chain, and Quality teams

• Hands-on shop floor problem-solving capability and launch execution experience

• Strong organizational, communication, and operational execution skills

Preferred Qualifications

• Experience supporting automotive, BESS systems, modular data centers, power generation systems, GenSet platforms, modular construction, or heavy industrial OEM products

• Experience supporting high-mix, engineered-to-order manufacturing environments

• Familiarity with APQP, PPAP, or structured gated product development frameworks

• Leverage Lean Manufacturing or Six Sigma background

• Experience supporting prototype builds, pilot builds, and production ramp activities

• Familiarity with ERP systems, production planning workflows, and manufacturing reporting tools