Advanced Engineer, Reliability
Celanese · Richmond, VA · 4 days ago
EngineeringFull-time
Responsibilities
- Ensure instrumentation and electrical systems are reliable and performance is aligned with site and unit reliability targets
- Support unit MOC process, including Reliability approval of new or modified instrumentation and electrical system designs and changes to instrument system care plans
- Lead reliability investigations for significant instrumentation and electrical system failures, including proper application of RCA process and corrective action plans
- Participate in Process Hazard Analysis (PHA), ISO 9000 audits, site/corporate audits
- Develop action plans to achieve results, including recommendations to resolve emerging issues as part of the “Bad Actor” Process involving instrumentation and electrical systems
- Support appropriate OEE classification of losses associated with instrumentation and electrical systems
- Collaborate with Operations to understand and set priority for instrument and electrical system repairs impacting reliability
- Create and deliver training to develop the technical capabilities of the reliability, maintenance and operations team
- Build strategy around instrument and electrical system training and knowledge support
- Provide oversight for instrument and electrical care plan development, and compliance with PM program requirements
- Provide technical review of engineering projects; works with OEMs, unit and project teams on specification and selection of new instrumentation and electrical equipment
Qualifications
- BS in Electrical Engineering or related field
- 7+ years experience in petrochemical, refining, or related industrial manufacturing setting supporting maintenance and/or reliability
- Technical expertise: Strong technical background in instrumentation and low voltage electrical systems, as well as a solid understanding of reliability engineering principles
- This includes a depth of knowledge of various instruments and low voltage electrical equipment used in industrial settings for process measurement/monitoring and control, including DCS, sensors, transmitters, control valves, motor controls
- Experience with Emerson, Honeywell, Delta V, Triconex, Woodward products is a plus
- Experience with computerized maintenance management systems (i.e., SAP)
- Familiarity with relevant industry standards and codes, such as API, ISA, & NFPA
- Proficiency in Safety Instrumented System (SIS) management
- Reliability Engineering Knowledge: Skilled in conducting reliability assessments, failure mode and effects analysis (FMEA), and root cause analysis (RCA) to identify and mitigate potential equipment failures
- Experience with reliability-centered maintenance (RCM) methodologies and predictive maintenance techniques
- Problem Solving skills: Strong analytical and problem-solving skills are essential for this role, demonstrated history of supporting troubleshooting of electrical and instrumentation issues
- Communication and collaboration: Excellent communication skills are necessary; frequent collaboration with cross-functional teams, including operations, maintenance, and engineering
- The ability to clearly communicate technical information to non-technical stakeholders is also important
- Mentoring I&E crafts is an important part of this role
- Safety: Commitment to safety and following applicable regulations and standards is essential
- This includes knowledge of electrical codes, hazards, lockout/tagout procedures, and other safety protocols
- Continuous improvement mindset: Willingness to continuously learn and improve is essential
- Proactive in identifying opportunities for system optimization, cost reduction, and reliability enhancement is highly valued
- This includes staying updated on the latest technological advancements and industry best practices to optimize system performance and minimize downtime