Jobs · Engineering · Virginia

Additive Manufacturing Engineering Manager

Clark Schaefer Hackett · Falls Church, VA · 1 wk ago
On-siteEngineeringFull-time

Key Responsibilities

  • Lead and develop a team of LFAM/FDM technicians, promoting safety, accountability, and continuous improvement.
  • Own print processes and optimization, including parameters, material flow, toolpaths, and part quality.
  • Troubleshoot production issues (e.g., delamination, warping, equipment faults) and implement corrective actions quickly.
  • Partner with Production to streamline post-processing and assembly workflows.
  • Manage capacity planning, scheduling, and staffing in coordination with HR.
  • Collaborate with Engineering and R&D on new materials, processes, and finishing methods.
  • Drive automation and smart factory initiatives across the facility.
  • Report to leadership on KPIs, timelines, resource use, and risks.
  • Establish and maintain SOPs, ensuring quality, safety, and accurate documentation.
  • Coach and develop team members through performance management and career growth planning.

Qualifications

  • Bachelor’s degree in Mechanical Engineering, Mechatronics, Electrical Engineering, Materials Science, or related field.
  • 7-10+ years of manufacturing experience, including hands-on additive manufacturing (LFAM and/or FDM).
  • Expertise in extrusion-based printing, including toolpaths, parameter optimization, and pellet/filament material handling.
  • Experience with large-format additive systems (e.g., CEAD, Caracol, Thermwood) preferred.
  • Knowledge of automation, robotics, and smart factory systems (MES, ERP, IoT).
  • Lean, Six Sigma, or similar experience driving yield improvement, scrap reduction, and cycle time efficiency.
  • Proven ability to lead technical teams in fast-paced or startup environments.
  • Strong leadership, problem-solving, and communication skills.
  • Ability to work in an industrial environment and use PPE as required.

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