Jobs · Management · Massachusetts

2.1 Senior Process Engineer – Hydrometallurgist

Phoenix Tailings · Burlington, MA · 1 mo ago
On-siteManagement$120k–$160k/yrFull-time

Key Responsibilities

  • Lead the design, execution, and analysis of hydrometallurgical experiments involving leaching, purification, precipitation, separation, and related critical metals processes.
  • Develop and optimize process conditions for laboratory, bench-scale, and pilot-scale hydrometallurgical systems.
  • Translate experimental results into process flow diagrams, mass balances, operating windows, equipment specifications, and scale-up recommendations.
  • Provide technical leadership for wet chemistry work, including solution chemistry, acid-base chemistry, pH control, filtration, precipitation, reagent selection, and process troubleshooting.
  • Support equipment sizing and selection for reactors, filtration systems, thickeners, mixer-settlers, tanks, pumps, and other hydrometallurgical process equipment.
  • Lead root-cause analysis and troubleshooting for process performance issues, including recovery losses, impurity behavior, phase separation challenges, and process instability.
  • Collaborate with engineering, R&D, and operations teams to develop pilot-scale test plans, operating procedures, and process control strategies.
  • Mentor junior engineers, scientists, and technicians in experimental design, lab execution, safety practices, data interpretation, and technical documentation.
  • Maintain clear technical records and prepare reports, presentations, and recommendations for internal design reviews and leadership discussions.
  • Support the scale-up of Phoenix Tailings’ critical metals production processes from R&D through commercial deployment.

Qualifications

  • Bachelor’s, Master’s, or PhD in Chemical Engineering, Metallurgical Engineering, Materials Science, Chemistry, or a related technical discipline.
  • 5+ years of experience in hydrometallurgy, wet chemistry, chemical process development, mineral processing, metals refining, or related chemically intensive systems.
  • Strong hands-on experience with hydrometallurgical unit operations, including leaching, precipitation, filtration, solid-liquid separation, solvent extraction, purification, and crystallization.
  • Demonstrated experience translating laboratory or bench-scale data into pilot-scale or commercial process development decisions.
  • Strong understanding of aqueous chemistry, solution speciation, acid-base chemistry, impurity control, reagent behavior, and process optimization.
  • Experience developing mass balances, process flow diagrams, experimental plans, technical reports, and operating procedures.
  • Experience mentoring junior technical team members or leading technical workstreams in a laboratory, pilot, or industrial environment.

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