Jobs · Management · Virginia

Weld Process Engineer II Additive Manufacturing - AAT

Austal USA · Danville, VA · 2 wk ago
ManagementFull-time

Authorities / Responsibilities

  • Selecting welding methods, developing welding parameters and qualifications.
  • Preparation, review, approval and release of written welding procedures in accordance with specifications and weld procedure qualifications.
  • Preparation of customer submittals to transmit information and plans, gain approvals, and authorize repairs when required.
  • Support for shop floor fabrication operations, including preparations for upcoming work, troubleshooting of welding issues and resolution, and generation of process improvement ideas.
  • Process efficiency studies to reduce schedule and cost.
  • Qualification, documentation, and maintenance of welding procedures.
  • Identification, design/procurement, and implementation of welding equipment and/or tool needs.
  • Review of quote packages in support of estimates for qualification manufacturing feasibility, and technical input as needed.
  • Evaluation and making recommendations regarding current and new weld assembly processing, tooling, and equipment for possible application to Austal USA processes.
  • Develop and implement work instructions for part fit-up, tack, weld, and repair requirements.
  • Recommend design changes to improve quality, reliability, and productivity of welding processes.
  • Develop and implement documents and procedures for validation of welding equipment and processes to meet or exceed customer specifications.
  • Evaluate and make recommendations regarding new equipment, techniques and materials in welding field for possible application to Austal USA process.
  • Responsible for weld sequencing to control distortion.
  • Understanding of heat treatment applications.
  • Additive manufacturing group focused on parameter development.
  • Troubleshoot production welding issues related to welding defects.
  • Subject matter expert for all welding processes performed.
  • Perform visual weld inspections.

Qualifications / Knowledge / Experience

  • Bachelor’s degree in Welding Engineering or Welding Engineering Technology is required.
  • ABET Accredited Bachelor’s degree in Welding Engineering or Welding Engineering Technology is preferred.
  • 7 years relevant welding engineer experience.
  • AWS Certified Welding Inspector certification is preferred.
  • Experience in a LEAN.
  • Strong leadership and communication skills.
  • Strong computer skills (Microsoft and AutoCAD).
  • Ability to work well with people at all levels.
  • Ability to read key plans and specifications.
  • Strong analysis and problem-solving capabilities.
  • Enjoys a “hands on” management environment.
  • Theoretical understanding of the gas tungsten arc, gas metal arc, shielded metal arc, submerged arc, and stud welding processes.
  • Additional knowledge of other processes is also preferred.
  • Theoretical understanding of the welding of ferrous and non-ferrous base metals.
  • This understanding includes but is not limited to what can occur during welding and the proper selection of filler metals.
  • Theoretical understanding of nondestructive testing methods for welds.

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