Weld Manufacturing Engineer

About the role

This fully onsite role is critical in supporting and improving welding operations in a high-volume automotive manufacturing environment. The engineer will play a key role in launching new programs, optimizing existing welding processes, and supporting automated and robotic welding systems.

Responsibilities

• Develops, implements, and optimizes laser welding processes for production.
• Supports daily manufacturing operations by troubleshooting weld-related issues and minimizing downtime.
• Establishes and maintains process parameters, work instructions, and standardized operating procedures.
• Led root cause analysis and corrective actions for weld defects, quality issues, and equipment failures.
• Supports new product launches, including process design, equipment validation, APQP deliverables, PFMEA, and control plans.
• Works closely with Quality to ensure compliance with IATF 16949 and customer-specific requirements.
• Analyzes production data (scrap, rework, downtime, cycle time) to drive continuous improvement initiatives.
• Improves welding efficiency, including cycle time reduction and OEE (Overall Equipment Effectiveness).
• Aids in specifying, installing, and commissioning new welding equipment, tooling, and automation systems.
• Provides technical support and training to operators, technicians, and maintenance personnel.
• Collaborates with suppliers, integrators, and customers on weld process-related issues.

Requirements

• Bachelor’s Degree in Welding Engineering, Mechanical Engineering, Manufacturing Engineering, or related field, or equivalent experience.
• 1-2+ years of experience in Welding or Manufacturing Engineering in an automotive or high-volume production environment.
• Demonstrated experience supporting production welding operations and new program launches.
• Hands-on experience with robotic welding systems (Fanuc, ABB, KUKA, or similar).
• Understanding of weld quality standards, inspection methods, and destructive/non-destructive testing.
• Experience with PLC-controlled equipment and automated production lines.
• Knowledge of metallurgy, weld joint design, and fixture/tooling concepts.
• Familiarity with APQP, PPAP, PFMEA, Control Plans, and SPC.
• Proficiency in problem-solving methodologies (8D, 5 Why, Fishbone).
• Ability to analyze and interpret production and quality data.

Qualifications

• Passion for continuous improvement.
• The ability to thrive in a fast-paced automotive manufacturing environment.
• Preferred qualifications include Tier 1 automotive supplier experience, strong knowledge of laser welding processes, and CAD experience (Inventor/Creo).