Weld/Fab Set Up

About the Role

Working from drawings, specifications, bills of material, material specifications, welding instructions, and codes, this role involves setting up, fitting, clamping, bolting, and tack welding diversified structural and weldment assemblies in accordance with dimensional and alignment requirements. The position requires knowledge of welding technology and experience, fulfilling ASME Section IX Welding Qualifications. The incumbent will provide leadership and guidance to helpers and others assigned to assist.

Responsibilities

• Determine sub-assemblies, centerlines, and quadrant locations for shell openings from drawings, specifications, manuals, and codes.
• Direct or personally cut out openings, fit up, and tack weld nozzles, plates, lift lugs, couplings, and reinforcements for large units.
• Make temporary fixtures when standard fixtures are unavailable.
• Set up face blocks, jogs, and fixtures to minimize the effect of heat, weld distortion, and shrinkage during welding operations.
• Repair and straighten damaged or bent parts.
• Operate material handling equipment such as jibs, overhead cranes, and their accessories.
• Design and make templates, ensuring subsequent machining allowances.
• Consult with welders on methods to offset effects of heat on dimension alignment for final dimensions and weld appearance.
• Collaborate with supervisors and drafting/engineering on corrective actions for non-conformities or drawing errors.
• Fabricate and construct fixtures, position rigs, and devices to expedite production for repetitive products.
• Use measuring tools like straight edges, tapes, and welding gauges to ensure proper weld dimensions.
• Meet customer’s quality requirements and expectations consistently.
• Follow oral and written instructions, read blueprints, and provide guidance to assigned employees.
• Participate in training welders and other department employees of lesser classification.
• Maintain a clean work area and practice safety at all times.
• Bring continuous improvement suggestions to the appropriate team member.

Requirements

• High school diploma/GED, BOCES, trade school, or equivalent on-the-job training.
• Knowledge of welding and competent use of material handling equipment.
• Willingness to work overtime as required.

Qualifications

• Ability to abide by set policies and safety programs.
• Strong organization and time management skills.
• High attention to detail.
• Ability to work independently and within a team-oriented culture.
• Polite and professional communication skills.
• Maintain confidentiality and follow instructions.
• Collaborative relationship with internal and external stakeholders.
• Resourcefulness and innovative problem-solving skills.
• Pride in workmanship and commitment to quality improvement.
• Adherence to safety and regulatory program requirements.
• Basic math skills (addition, subtraction, multiplication, division).
• Ability to thrive in a team environment.

Physical and Mental Demands

• Physical: Sitting, standing, walking, stooping, bending, speaking, and corrected vision to 20/20 or adequate, with ability to distinguish colors.
• Mental: Reading, writing, analyzing data, exercising judgment, developing plans, presenting information, and working under pressure.

Work Environment

• Indoor manufacturing environment with temperature changes.
• Exposure to high noise levels, hazardous materials, fumes, airborne particles, and moving mechanical parts with vibration.

Work Authorization

Must be able to work in the U.S. without sponsorship. Ability to obtain U.S. government security clearance is desired.