Vision Controls Engineer - Industrial Automation

About the role

As a Controls & Vision Engineer, you will design, develop, and commission integrated automation systems and products for industrial manufacturers that combine PLC controls, robotics, and advanced machine vision technologies. This role supports BOS Innovations' TrueLight projects, focusing on advanced inspection and robotic guidance solutions using 2D/3D vision and AI-enabled technologies to improve manufacturing quality, precision, and system performance. You will work across the full project lifecycle—from concept development and system design through programming, integration, and onsite commissioning—collaborating with cross-functional teams to deliver reliable, high-performance automation solutions.

Responsibilities

• Controls, Automation & Robotics Programming: Develop PLC and HMI programs aligned with system requirements and customer specifications; program and integrate industrial robots (e.g., FANUC, ABB, Yaskawa, or similar) for material handling, guidance, and process automation; integrate I/O, communications, and device interfaces across automation systems; troubleshoot system performance, sequencing, and machine functionality during build and commissioning; develop and implement safety PLC programs in accordance with applicable standards.
• Vision Systems Integration (TrueLight): Develop and integrate machine vision applications (2D and 3D) for inspection, validation, and guidance; configure and optimize vision systems using platforms such as Cognex, Keyence, LMI, Matrox, Mech-Mind, Photoneo, or similar; support implementation of AI-enabled vision tools for inspection and classification applications; calibrate, test, and troubleshoot vision systems to meet accuracy and performance requirements.
• System Integration & Commissioning: Integrate PLC, robotics, and vision systems into cohesive automation solutions; commission systems onsite, including I/O validation, communication setup, and system testing; identify and resolve technical issues across controls, robotics, and vision components; optimize system performance for uptime, accuracy, and repeatability.

Requirements

• 2+ years of hands-on experience in PLC and/or robot programming within industrial automation
• Strong understanding of controls systems, I/O, and communications
• Hands-on experience with system commissioning and troubleshooting
• Experience working in industrial or manufacturing environments

Nice to Have

• Experience integrating machine vision systems (2D or 3D) in manufacturing environments
• Experience with AI-based vision tools or advanced inspection systems
• Familiarity with vision-based inspection technologies
• Willingness to travel across the U.S. and to Canada as required

Benefits

• Total Rewards: Competitive base compensation; annual profit sharing; RRSP employer matching program
• Health & Wellbeing: Flexible extended health and dental plans; Employee Assistance Program (EAP); banked hours program to support work-life balance
• Growth & Development: Leadership and mentorship programs; career planning and goal setting; internal advancement opportunities
• Culture & Community: Staff appreciation lunches & socials; bi-annual company events; employee recognition programs