Controls and Vision Engineer - Industrial Automation (BOS USA)

About the role

As a Controls & Vision Engineer, you will design, develop, and commission integrated automation systems that combine PLC controls, robotics, and advanced machine vision technologies. This role supports BOS's TrueLight projects, focusing on advanced inspection and robotic guidance solutions.

Responsibilities

• Develop PLC and HMI programs aligned with system requirements and customer specifications
• Integrate I/O, communications, and device interfaces across automation systems
• Troubleshoot system performance, sequencing, and machine functionality during build and commissioning
• Develop and implement safety PLC programs in accordance with applicable standards
• Develop and integrate machine vision applications (2D and 3D) for inspection, validation, and guidance
• Configure and optimize vision systems using platforms such as Cognex, Keyence, LMI, Matrox, Mech-Mind, Photoneo, or similar
• Support implementation of AI-enabled vision tools for inspection and classification applications
• Calibrate, test, and troubleshoot vision systems to meet accuracy and performance requirements
• Integrate PLC, robotics, and vision systems into cohesive automation solutions
• Commission systems onsite, including I/O validation, communication setup, and system testing
• Identify and resolve technical issues across controls, robotics, and vision components
• Optimize system performance for uptime, accuracy, and repeatability

Requirements

• Must Have:
• 4+ years of experience in PLC programming within industrial automation
• Experience integrating machine vision systems (2D or 3D) in manufacturing environments
• Strong understanding of controls systems, I/O, and communications
• Hands-on experience with system commissioning and troubleshooting
• Experience working in industrial or manufacturing environments
• Nice to Have:
• Experience with robotics integration
• Experience with AI-based vision tools or advanced inspection systems
• Familiarity with vision-based inspection technologies
• Willingness to travel across the U.S. and to Canada as required

Qualifications

Must be legally eligible to work in the United States of America, and able to travel to Canada as required.