Value Stream Manager - Machine Shop (Large Format Machining), New Kensington

About Re:Build Manufacturing – New Kensington

Re:Build Manufacturing New Kensington is part of the Re:Build family of companies, located in New Kensington, PA. Capabilities in a wide variety of industries and materials allow our unique value proposition to bring exciting and advanced programs back to American Manufacturing.

Responsibilities

• Lead the ongoing development and implementation of the existing strategic plan to build and grow a Large Scale Machine (LFM) manufacturing facility. Ensure alignment with corporate objectives and industry standard processes.
• Ensure a zero-incident culture by implementing safety protocols, regulatory requirements (OSHA, FDA, etc.), and environmental compliance. Ensure all manufacturing processes align with industry standards, safety regulations, and environmental policies.
• Recruit, hire, develop, and mentor a high-performing manufacturing team, including production, quality, supply chain, and engineering personnel to build a high-performing, accountable culture.
• Champion Lean principles (Value Stream Analysis, Rapid Improvement Events (RIE), SMED, 5S, etc.) to eliminate non-value-added activities and reduce waste.
• Monitor and improve important metrics such as Overall Equipment Effectiveness (OEE), productivity, scrap, and labor efficiency. Use Basic Problem Solving and Root Cause Countermeasure as appropriate to address opportunities.
• Be responsible for the value stream's budget and P&L, implementing cost-reduction strategies and running labor, overhead, and operating expenses. Develop and lead operational budgets, capital expenditures, and cost control measures to achieve financial targets.
• Partner with Sourcing / Supply Chain, Technical, Quality, and the Commercial teams to advance production scheduling, material availability, process flow and to align manufacturing capabilities with market demands and product innovations.
• Create and implement advanced manufacturing processes, automation strategies, and quality control systems to ensure high-yield, cost-efficient production.
• Stay at the forefront of emerging machining technologies and manufacturing advancements, positioning the organization as an industry leader.

Requirements

• Bachelor’s or Master’s degree in Engineering, Manufacturing, Operations Management, or a related field.
• 10+ years of experience in machine shop management, with a strong preference for Large Scale Machining.
• At least 5 years holding a leadership role in a sophisticated manufacturing environment.
• Experience with facility startup, new product introduction, and production scale-up.
• Solid understanding of machining manufacturing.
• Expertise in automation, Industry 4.0, and smart manufacturing technologies.
• Strong leadership, team-building, and talent development skills.
• Outstanding problem-solving abilities and critical thinking.
• Background and experience in lean production.
• Knowledge of ISO 9001, IATF 16949, and other quality management systems.