Tyler Pipe - Cupola Controller

Responsible for the operation and monitoring of the cupola furnace, ensuring safe, efficient, and high-quality iron production while maintaining compliance with safety and quality standards.

Responsibilities

• Operational Control
  • Monitor and regulate cupola furnace parameters, including temperature, wind rate, and slag flow, ensuring optimal conditions for production.
  • Oversee the execution of start-up and shutdown procedures, including tapping, ramming, and bottom-dropping processes.
  • Perform periodic inspections of tuyeres, water systems, and furnace components to ensure safe and efficient operations.
  • Assist in troubleshooting and resolving operational issues, including freeze-ups, power failures, and slag-related blockages.
• Quality Assurance
  • Perform and verify chemistry adjustments, including carbon and silicon additions, to meet iron specifications.
  • Collect and analyze iron samples at 30-minute intervals to ensure consistency and quality.
  • Maintain detailed records of chemistry analyses, temperature readings, and production parameters.
  • Ensure proper clearance and water flow for uniform trough operation.
• Coordination and Communication
  • Collaborate with Cupola Operators and Supervisors to prioritize and execute production activities.
  • Coordinate with maintenance teams to schedule inspections, repairs, and equipment upgrades.
  • Act as a point of escalation for operational issues when the Cupola Supervisor is unavailable.
  • Provide guidance to operators during emergency situations, ensuring timely resolution.
• Environmental Compliance
  • Continuously monitor cupola operations for compliance with environmental regulations, including emissions and waste disposal.
  • Promptly alert the supervisor of any deviations, potential violations, or equipment malfunctions that could impact environmental standards.
  • Assist in maintaining proper documentation and implementing corrective actions as needed.
• Administrative Duties
  • Maintain accurate production logs, including chemistry adjustments, operational data, and quality control records.
  • Recommend improvements to melting processes, aiming to enhance safety, quality, and efficiency.
  • Participate in training sessions to stay updated on safety regulations and operational best practices.
• Other Duties
  • Demonstrate a dedication to safety by wearing personal protective equipment (PPE) when entering and working in the plant.
  • Keep work area clean, safe, and orderly.
  • Complete other duties as assigned by Cupola Supervisor or Melt Manager.

Requirements

• Minimum of three (3) years of experience operating a Cupola furnace or similar equipment in a heavy industrial environment.
• Strong understanding of cupola operations, including chemistry adjustments, slag management, and troubleshooting.
• Excellent attention to detail and commitment to maintaining safety and quality standards.
• Ability to perform physically demanding tasks in a hot, noisy, and dusty environment.
• Strong communication and coordination skills to work effectively with operators, supervisors, and maintenance teams.
• Proficiency in reading and interpreting operational data and chemistry analyses.
• Ability to wear required personal protective equipment (PPE) and always follow safety rules/procedures.
• Excellent attendance and punctuality.

Pay

$29.75/hour to $33.67/hour depending on experience

Schedule

• 1st Shift: 3:00 AM - 3:00 PM, Monday–Friday
• 2nd Shift: 3:00 PM - 3:00 AM, Monday–Friday

Benefits

• Be part of a company with over 100 years of stability and industry leadership as a proud member of the McWane family.
• Work in a culture that prioritizes safety, accountability, and continuous improvement through The McWane Way principles.
• Join a supportive team that values trust, teamwork, and open communication.
• Enjoy competitive compensation and comprehensive benefits.
• Contribute to meaningful work that supports critical infrastructure and community development.
• Experience long-term employment with a company committed to its people and their success.