Tool Maker

About the role

Interpret CAD models, blueprints, sketches or verbal descriptions and visualize parts to determine materials required and machines needed to fabricate tooling.

Responsibilities

• Set-up and operate Mitsubishi EDM sinker.
• Set-up and operate Roku high speed milling machine.
• Program, set-up and operate Makino Wire EDM.
• Draw wire frame/profile using Surfcam/Mastercam and transfer to ESPIRIT for final programming to Makino.
• Create/program new electrodes based on existing CAD models using Surfcam/Mastercam.
• Verify conformance of machined parts to specifications through the use of calipers, micrometers, gauge blocks, dial indicators, height gauges, toolmakers microscope and optical comparator.
• Polish and fit parts to tool after EDM.
• Assemble and disassemble molds.
• Operate overhead crane to move molds and mold components.
• Evaluate processes to improve efficiency and accuracy; support and incorporate Continuous Improvement initiatives.
• Stay current on machining and mold making technology.
• Support, follow and promote all established safety policies and procedures.

Requirements

• State indentured Journey Toolmaker cardholder preferred or a technical degree in CNC Machining or related field preferred.
• Minimum of 5 years’ experience in plastic injection mold building and/or repair, including day-to-day use of conventional and CNC machine tools.
• Prior experience in programming of CNC machine tools required.
• EDM, manual machining, and mold maintenance experience a plus.
• Experience with cutter path programming or SurfCAM or Mastercam preferred.
• Strong verbal, written and interpersonal communication skills required.
• Ability to read and comprehend instructions, memos, and communicate effectively verbally and in writing.
• Ability to calculate figures and amounts such as proportions, percentages, area, circumference, and volume; apply concepts of basic algebra and geometry.
• Computer proficiency in a Windows environment required.
• Proficiency with Solidworks/CAD strongly preferred.
• Working knowledge of NC code required.
• Ability to apply common sense understanding to carry out instructions from written, oral, or diagram form, and deal with problems involving several concrete variables in standardized situations.
• Self-motivated with initiative.
• Ability to read and understand complex blueprints.

Physical demands

• Frequently required to stand; walk; sit and talk or hear.
• Regularly required to use hands to manipulate, handle, or feel.
• Occasionally required to stoop, kneel, crouch, or crawl.
• Must occasionally lift and/or move up to 50 pounds.
• Specific vision abilities required: close vision, distance vision, peripheral vision, depth perception and ability to adjust focus.
• Regularly exposed to moving mechanical parts; occasionally exposed to wet and/or humid conditions; fumes or airborne particles; and vibration.
• Noise level in the work environment is usually loud.

Work arrangements

• On-site regular and reliable attendance required.
• Must be able to travel occasionally.
• Works onsite daily in Manitowoc, WI location.
• Citizen sponsorship is not available.