Tool and Die Design Engineer

Responsible for

• Create detailed blueprints, 3D models, and fabrication plans using specialized software.
• Predict metal flow, stresses, thermal effects, and potential defects during forging using simulation software.
• Analyze engineering drawings, blueprints, and specifications to determine optimal forging methods and tooling approaches.
• Select appropriate tool steels and materials to maximize die life in high-heat, high-pressure environments.
• Determine proper die materials, tolerances, and heat treatment requirements to improve tool life and forging stability.
• Collaborate with manufacturing, quality, and tool room personnel to ensure designs are manufacturable and compatible with existing equipment.
• Serve as a technical resource for the production floor by troubleshooting tooling issues related to wear, damage, alignment, or performance.
• Support tooling trials, process improvements, and continuous improvement initiatives.
• Conduct investigations and simulations to diagnose forging defects and recommend corrective actions.

Essential job functions and duties

• Design and develop forging dies, inserts, trim blades, and fixtures using CAD/CAM software.
• Create detailed models and layouts to plan fabrication and assembly operations, ensuring safe and efficient tooling designs for various forging processes.
• Utilize simulation software to predict metal flow, stresses, thermal effects, and potential defects during forging.
• Analyze engineering drawings, blueprints, and specifications to determine optimal forging methods and tooling approaches.
• Optimize die designs for durability, material flow, heat resistance, and structural stability under extreme forging conditions.
• Select appropriate tool steels and materials to maximize die life in high-heat, high-pressure environments.
• Determine proper die materials, tolerances, and heat treatment requirements to improve tool life and forging stability.
• Collaborate closely with manufacturing, quality, and tool room personnel to ensure designs are manufacturable and compatible with existing equipment.
• Serve as a technical resource for the production floor by troubleshooting tooling issues related to wear, damage, alignment, or performance.
• Support tooling trials, process improvements, and continuous improvement initiatives.
• Conduct investigations and simulations to diagnose forging defects and recommend corrective actions.
• Balance ideal engineering solutions with real-world constraints such as equipment capabilities, material availability, and production timelines.

Job specifications

• Proficiency in CAD/CAM software such as SolidWorks and AutoCAD.
• Working knowledge of simulation software such as DEFORM, DELCAM.
• Strong understanding of metallurgy, forging processes (closed die and press forging), and heat treatment.
• Proficient in reading and interpreting manufacturing drawings and technical specifications.
• Familiarity with CNC machining processes and tooling fabrication methods.

Education

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related engineering field.

Experience

• Preferred experience in a manufacturing environment and CNC programming.