Thermoforming Tech

Position Summary

The Machine Operator / Setup Technician is responsible for setting up, operating, monitoring, and maintaining manufacturing equipment to ensure efficient production and superior product quality. This position plays a critical role in machine optimization, troubleshooting, preventative maintenance, and production support across multiple manufacturing processes.

Responsibilities

• Configure and prepare production equipment for optimal performance.
• Select and install dies, calibrate temperature zones, and adjust pressure, vacuum, and timing settings based on material specifications and product requirements.
• Load and manage raw materials, including plastic stock and hopper-fed materials, to maintain consistent production flow.
• Monitor machine performance and make real-time adjustments to maximize efficiency and product quality.
• Maintain accurate production settings and process controls throughout production runs.
• Conduct routine inspections during production to ensure products meet quality and customer specifications.
• Monitor aesthetics, color consistency, product alignment, edge definition, and overall product appearance.
• Use precision measuring instruments such as calipers, gauges, and micrometers to verify dimensions and tolerances.
• Identify and correct defects including webbing, cracking, warping, thickness inconsistencies, and other quality concerns.
• Maintain compliance with all quality assurance and manufacturing standards.
• Lead the diagnosis and resolution of machine and process issues, including material flow disruptions, equipment jams, die adjustments, and thickness variations.
• Analyze production challenges and implement corrective actions to minimize downtime.
• Perform preventive maintenance, including cleaning molds and rollers, lubricating moving components, replacing consumable items, and completing scheduled equipment inspections.
• Support general molding maintenance activities and equipment reliability initiatives.
• Assist with technical oversight of automation systems, injection molding equipment, cooling systems, and related manufacturing operations.
• Follow all company safety procedures, policies, and operational guidelines.
• Maintain a clean and organized work area in accordance with 5S and safety standards.
• Ensure equipment maintenance schedules are completed and documented.
• Promote a culture of safety, accountability, and continuous improvement.

Qualifications & Requirements

Required:

• High school diploma or GED.
• 3+ years of machine operation, machine setup, or manufacturing technician experience.
• Experience working with plastic manufacturing, thermoforming, extrusion, injection molding, or similar production processes.
• Strong mechanical aptitude and troubleshooting skills.
• Ability to read and interpret production specifications, work instructions, and technical documents.
• Experience using precision measurement tools such as calipers, gauges, and micrometers.
• Knowledge of quality control procedures and manufacturing best practices.
• Ability to lift up to 50 lbs and stand for extended periods.
• Strong attention to detail and commitment to product quality.
• Ability to work independently and collaboratively in a team environment.

Preferred:

• Experience with thermoforming equipment and tooling.
• Background in plastics manufacturing or packaging production.
• Preventive maintenance and equipment repair experience.
• Knowledge of automation systems and industrial controls.
• Lean Manufacturing or Continuous Improvement experience.