Thermal Spray Operator

Duties and Responsibilities

• Log attendance and job-related labor hours in the time clock system.
• Read and interpret shop routers, work instructions, customer prints, and drawings.
• Use precision tools (calipers, micrometers, depth gauges) accurately.
• Operate pallet jacks, hoists, overhead cranes, and forklifts to move/stage parts.
• Load/unload parts for cleaning, inspection, and coating processes.
• Operate and maintain spray systems: combustion powder, combustion wire, and twin-wire arc equipment.
• Inspect parts to verify specifications before advancing in the workflow.
• Begin familiarization with TSC material composition and appropriate usage.
• Train on plasma and HVOF systems, including maintenance tasks.
• Promote a collaborative and safety-first work environment; assist and mentor peers.
• Maintain accurate documentation and follow instructions consistently.
• Keep tools and work area clean and organized.
• Acquire necessary personal tools per company guidelines.
• Adhere to all company policies and work instructions.
• Perform other duties as assigned by management.

Required Skills and Abilities

• Excellent attendance and punctuality.
• Ability to interpret policies, instructions, safety protocols, and technical manuals.
• Strong problem-solving and task prioritization skills.
• Ability to wear and work in personal protective equipment (PPE), including respirators, hearing protection, and other required gear.
• Willingness to report safety or quality issues to management.
• Effective communication and team-oriented attitude.

Education and Experience

• A high school diploma or GED.
• 6–12 months of related experience or equivalent combination of education and training.
• Strong mathematical skills for accurate measurements and calculations.

Working Conditions

• Regular exposure to mechanical parts, fumes, airborne particles, toxic/caustic chemicals, and risk of radiation.
• Occasional exposure to wet or humid conditions, extreme temperatures, high places, electrical shock, and vibration.
• Loud noise environment: PPE is required and provided.

Physical Requirements

• Regularly required to stand, handle objects, reach, talk, and hear.
• Frequent walking, climbing, bending, stooping, crawling, and smelling.
• Must lift and/or move up to 50 lbs frequently and up to 100 lbs occasionally (with assistance).
• Visual acuity requirements include close vision, peripheral vision, depth perception, and ability to adjust focus.