Thermal Analysis Engineer

About the role

BorgWarner PowerDrive Systems is currently looking for a "dynamic, results driven" individual for the position of Thermal Analysis Engineer at our Indiana Technical Center (ITC) in Kokomo, Indiana.

Job Purpose
BorgWarner PowerDrive Systems is currently looking for a "dynamic, results driven" individual for the position of Thermal Analysis Engineer at our Indiana Technical Center (ITC) in Kokomo, Indiana.

Key Responsibilities

• Provide computational fluid dynamics (CFD) simulations of electric motors, components & electric drive systems
• Perform heat transfer, fluid dynamics & thermal analysis of electric motors using Ansys software
• Verify computer generated results are reasonable using hand calculations & experience
• Propose design modifications to meet requirements
• Write test plans and coordinate tests for input data collection, model calibration, and correlation studies
• Provide mechanical and electrical component/system analyses, using various analytical methods and engineering tools (e.g., MathCAD, MATLAB, Excel, etc.)
• Develop new design tools to improve predictive engineering capabilities
• Write reports to summarize CAE projects
• Write engineering procedures and standards to document thermal analysis procedures
• Give presentations to internal and external customers
• Solve complex problems using ingenuity and creativity

What We Are Looking For

• BSME degree required; MSME degree preferred
• Specialized educational background in thermal sciences preferred
• Minimum of 8 years of experience required
• Subject matter expert in thermal analysis preferred
• Ability to train, teach, and mentor other engineers preferred
• Engineering experience using CFD to solve thermal design problems required
• Proficiency in CAD using NX/Creo/ProE or Ansys DesignModeler / SpaceClaim / Discovery required
• Proficiency with CFD (computational fluid dynamics) with ANSYS Fluent or CFX required
• Proficiency with Microsoft Office software (Excel, Word, PowerPoint) required
• Acquaintance with Ansys MotorCAD and Ansys mechanical finite element analysis (FEA) preferred
• Working experience in multiphysics simulation preferred
• Knowledge of common electric motor materials and coolants preferred
• Knowledge of automotive pumps and heat exchangers preferred
• Experience in writing test plans, thermal testing and coordinating testing preferred
• Experience in manufacturing environment for mechanical components/systems preferred
• Working knowledge of rotating electrical machines preferred
• Experience working in global teams for international customers preferred
• Proficiency in Matlab/Simulink preferred
• Excellent people skills and history of teamwork required
• Excellent oral and written communication skills required

What We Offer

• Medical and Prescription Drug Insurance
• Dental and Vision Insurance
• Retail Savings Plan (401k)
• Life Insurance
• Paid Parental Leave
• Adoption & IVF Assistance
• Company Paid Holidays
• Company Paid Vacation
• Tuition Assistance
• Onsite Wellness Center with Nurse Practitioner
• Hybrid Work Environment

What We Believe In

• Inclusion - We value diversity in people, ideas, and experiences
• Integrity - We believe in transparency, authenticity, and depend on each other to deliver what we promise
• Excellence - We contribute to our developments by seeking knowledge and sharing information
• Responsibility - We care about our local communities and the global environment
• Collaboration - We are one BorgWarner

Salary Range

$115,200 - $162,000