Test Specialist, Silicon Assembly (Starlink)
SpaceX · Bastrop, TX · 1 wk ago
On-siteQuality AssuranceFull-time
Responsibilities
- Partner with the engineering team on integration & process of record (POR) definition
- Perform recipe development, automated equipment programming, and validation
- Perform wafer-level probing and testing using DC/RF probe stations, parametric analyzers, and vector network analyzers (VNAs) to measure I-V characteristics, capacitance, RF insertion loss, and return loss on individual dies
- Execute package-level RF testing on assembled devices, including high-frequency characterization up to mm Wave bands, utilizing test sockets, handlers, and ATE systems to validate gain, linearity, and power handling
- Develop and optimize test programs and recipes, scripting in languages like Python or LabVIEW to automate data collection, statistical analysis, and binning for yield optimization
- Analyze test data for outliers, process excursions, and correlations using SPC tools, generating reports on key metrics such as test time, defect maps, and RF performance distributions
- Collaborate with design, process, and packaging teams to debug failures, qualify new test hardware, and integrate testing into the full product lifecycle from wafer sort to final package validation
- Maintain test equipment through calibration, preventive maintenance, and troubleshooting to ensure measurement accuracy and minimize downtime in a high-throughput environment
- Adhere to cleanroom protocols, ESD safeguards, and safety standards for handling RF components and high-power test signals
BASIC QUALIFICATIONS
- A high school diploma or equivalency certificate
- 3+ years of professional experience in a hands-on manufacturing environment; OR a bachelor's degree in an engineering, math or science discipline
PREFERRED SKILLS AND EXPERIENCE
- A bachelor's degree in an engineering, math or science discipline
- 6+ years of experience in wafer probing or RF package testing within a semiconductor manufacturing or test environment
- Thorough knowledge of electrical theory including digital, analog, and RF circuitry
- Proficiency with RF test equipment, including VNAs, spectrum analyzers, oscilloscopes, along with the understanding of semiconductor device physics and RF parameters
- Strong skills in test automation and data analysis software (e.g., Excel, JMP, or Python) for SPC, yield modeling, and failure diagnostics
- Ability to fabricate and repair cable harnesses including: soldering, crimping, assembling connectors for bench testing, debugging & failure analysis; J-STD-001 certification is a plus
- Excellent manual dexterity and the ability to perform bench top testing/manual probing under microscope
ADDITIONAL REQUIREMENTS
- Must be able to work all shifts and be willing to work overtime and/or weekends as needed
- Standing for long periods of time, climbing up and down ladders, bending, grasping, sitting, pulling, pushing, stooping, and stretching may be required to perform the functions of this position
- Must be able to lift up to 25lbs. unassisted
ITAR REQUIREMENTS
- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.
SpaceX is an Equal Opportunity Employer
- Employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.