Jobs · Engineering · Pennsylvania

Summer 2027 Aeromechanical Engineering Intern

AV · Pottstown, PA · 1 mo ago
On-siteEngineeringFull-time

About the role

Our Summer Internship Program is designed to give students an immersive experience within the aerospace industry, simulating a full-time role. Interns work hands-on with cutting-edge technology, contribute to meaningful projects, build relationships with coworkers, and develop strategic problem-solving skills. The program is highly selective, hosting only a few interns each year to ensure personalized attention and close collaboration with AV team members. We are hiring for various roles and locations throughout the U.S.; specific team and location details will be discussed during the interview process.

Responsibilities

  • Assist in the design and development of airframe structures and aeromechanical components for UAV systems
  • Create and modify 3D CAD models and assemblies using SolidWorks
  • Support basic mechanical analysis (kinematics, thermodynamics, stress, etc.) with guidance from senior engineers
  • Participate in prototype fabrication, 3D printing, and lab testing
  • Help create and revise engineering drawings, bills of materials, and documentation in compliance with industry standards
  • Contribute to technical presentations and informal design reviews
  • Learn about engineering trade-offs, material selection, and integration with multi-disciplinary systems
  • Support design improvements and troubleshooting efforts on current programs
  • Perform other duties as assigned to support engineering and development goals

Basic Qualifications

  • Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline
  • Exposure to CAD tools such as SolidWorks for 3D modeling and assembly design
  • Foundational understanding of mechanical engineering principles, including statics, dynamics, thermodynamics, and materials
  • Interest in air vehicles, robotics, or electromechanical systems
  • Basic proficiency with Microsoft Office tools (Excel, Word, PowerPoint)
  • Strong problem-solving and communication skills
  • Willingness to learn, ask questions, and contribute to team efforts

Preferred Qualifications

  • Experience with SolidWorks EPDM, MATLAB, or Agile PLM systems
  • Hands-on experience with 3D printing, machining, or composite fabrication through class projects or personal builds
  • Familiarity with GD&T and engineering drawing standards (ASME Y14.5)
  • Exposure to FEA tools, thermal analysis, or aerodynamic simulation (academic or project-based)
  • Interest in or experience with UAVs or aerospace vehicle systems
  • Enthusiastic team player who demonstrates initiative, attention to detail, and accountability
  • Ability to communicate ideas clearly, both in writing and in presentations
  • Comfortable working in a fast-paced, iterative development environment

Physical Demands

  • Ability to work in an office and light manufacturing environment (Constant)
  • Required to sit, stand, and use a computer and lab equipment for extended periods (Frequent)
  • May occasionally lift or carry objects up to 10 lbs. during lab or prototyping work (Occasional)

ITAR

This position requires access to information subject to ITAR and/or EAR compliance. Applicants will be asked to provide documentation to verify U.S. person status under ITAR/EAR, which includes U.S. citizens, U.S. lawful permanent residents, refugees, or asylees. Some positions may require current U.S. citizenship due to contract requirements.

Benefits

  • Medical, dental, and vision coverage
  • 401K with company matching
  • 9/80 work schedule
  • Paid holiday shutdown

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