Structural CAE Engineer – Abaqus

About the role

We are seeking an experienced Structural CAE Engineer to support structural design and analysis for advanced engineering systems using industry-standard CAE tools. This role involves building 3D structural analysis CAE models from CAD designs, developing and validating complex finite element models, performing nonlinear structural simulations, collaborating with cross-functional engineering teams, and correlating simulation results with physical testing.

Responsibilities

• Build 3D structural analysis CAE models from CAD designs.
• Develop, debug, and validate complex finite element models.
• Perform nonlinear structural simulations at the system, subsystem, and component levels using ABAQUS or equivalent FEA software.
• Create and modify finite element meshes using HyperMesh or equivalent preprocessing tools.
• Evaluate simulation results and provide technical recommendations to engineering teams.
• Collaborate with cross-functional teams to obtain simulation boundary conditions.
• Support correlation of CAE models with physical test data through data analysis and model refinement.
• Coordinate with engineering teams supporting geometry cleanup and meshing activities.
• Prepare clear, organized technical reports summarizing analysis, recommendations, and conclusions.

Requirements

• Master's degree in Mechanical Engineering or a related field with graduate-level FEA coursework.
• Demonstrated graduate-level FEA coursework.
• Experience with nonlinear FEA projects.
• Expertise using ABAQUS.
• Experience using HyperMesh.
• Experience correlating CAE results with physical testing.
• Minimum 4 years of experience working with structural components and engineering design.
• At least 3 years of experience performing nonlinear finite element analysis using ABAQUS.
• Strong experience with ABAQUS and HyperMesh.
• Experience with CAE model development, setup, execution, post-processing, and model validation.
• Experience using fatigue analysis tools such as nCode or fe-safe.
• Knowledge of structural modeling and simulation techniques for complex nonlinear problems.
• Strong analytical, problem-solving, verbal, and written communication skills.

Preferred Qualifications

• Five or more years of experience in structural CAE modeling and simulation.
• Experience with OptiStruct Non-Linear, ANSYS, HyperView, ABAQUS Viewer, Teamcenter, or 3DEXPERIENCE (3DX).
• Experience with Python scripting for ABAQUS automation and post-processing.
• Knowledge of structural materials, fracture mechanics, crack initiation and propagation, and energy flow analysis.
• Experience with thermal-mechanical coupled analysis.
• Experience with optimization tools such as modeFRONTIER, iSight, HEEDS, Tosca, or OptiStruct.
• Experience supporting physical testing.
• Ability to mentor junior engineers and collaborate effectively within engineering teams.
• Experience with variability, robustness, and Six Sigma methodologies.

Benefits

What Makes HTC A Great Place To Build Your Future
HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.
At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.
Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success.
HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.