Structural Analyst
Xona · Burlingame, CA · Yesterday
On-siteEngineeringFull-time
Responsibilities
- Perform structural analyses of aerospace components and assemblies using finite element analysis (FEA) and classical hand calculations
- Support the design and optimization of primary and secondary structures for strength, stiffness, fatigue, and stability requirements
- Develop, refine, and validate finite element models for metallic and composite structures
- Evaluate structural performance under static, dynamic, thermal, vibration, and launch or flight loading conditions
- Develop structural analysis plans, reports, and verification documentation to support design reviews and flight qualification
- Support design reviews by communicating analytical results, assumptions, margins, and recommendations to multidisciplinary engineering teams
- Work closely with design, manufacturing, test, and systems engineers to improve structural performance while meeting mass, cost, and schedule targets
- Interpret test data and correlate analytical models with experimental results
- Support root-cause investigations and structural assessments for hardware anomalies and test failures
Requirements
- BS or MS in Mechanical or Aerospace Engineering
- 1+ years of structural analysis experience (or equivalent internship, research, or university project experience)
- Proficiency with finite element analysis software (Femap/Nastran preferred)
- Experience developing finite element models and applying analytical methods to support structural design decisions
- Demonstrated understanding of structural sizing and designing for minimum mass while maintaining adequate strength and stiffness margins
- Experience performing strength assessments for metallic structures and mechanical joints
- Demonstrated ability to independently drive technical work, solve engineering problems, and communicate effectively in a fast-paced, multidisciplinary environment
- Willing and able to travel to support off-site testing as needed
Preferred Qualifications
- Hands-on experience developing, building, and testing spacecraft hardware, including ownership from initial design through qualification and production handoff
- Experience supporting engineering trade studies involving structural architecture, material selection, composites, mass optimization, manufacturability, and cost
- Experience supporting spacecraft structural verification, including environmental testing (quasi-static, random vibration, sine vibration, acoustic, shock), test planning, sensor selection, force limiting, and test execution
- Experience correlating finite element models with structural test data
- Able to review and work directly with CAD geometry (SolidWorks preferred)
- Experience developing analysis automation tools using the Femap API, Python, MATLAB, or similar scripting languages
- Experience or interest in thermal analysis and collaborating closely with thermal engineers