Staff Design Engineer

What You'll Do

• Lead design and development of integrated thermal lubrication systems from initial concept through production implementation
• Design and specify pumps, filters, heat exchangers, pressure relief valves, and related system components
• Develop system architectures that optimize thermal management and lubrication performance
• Create detailed CAD models, technical drawings, and system specifications
• Collaborate with manufacturing teams to ensure designs are optimized for production
• Perform 1D system modeling and simulation using tools such as GT-Power, AMESim, or MATLAB/Simulink
• Conduct thermal and fluid flow analysis to validate system performance
• Utilize CFD analysis (StarCCM+ preferred) to optimize component and system designs
• Develop and maintain system performance models for various operating conditions
• Support trade studies to balance system performance, weight, and packaging requirements
• Design and develop custom lubrication test equipment and fixtures
• Plan and execute component and system-level testing programs
• Operate test equipment and analyze results to validate design performance
• Lead troubleshooting efforts and implement design improvements based on test findings
• Support certification testing requirements and documentation
• Provide technical guidance and mentorship to junior engineers
• Interface with cross-functional groups including propulsion unit design, manufacturing, aerodynamics, and development test teams
• Support design reviews and provide expert technical recommendations
• Drive supplier relationships and technical discussions for key components
• Contribute to DFMEA processes and reliability assessments

What You Need

• Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or related technical field
• Minimum of 5+ years of experience in fluid systems, lubrication systems, or thermal management design
• Proven track record of taking systems from concept through production
• Strong technical expertise in CAD modeling software (NX, Creo, or similar) and 2D drawings
• Strong experience with 1D modeling tools such as GT-Power, AMESim, or MATLAB/Simulink
• Understanding of fluid mechanics, heat transfer, and thermodynamics principles
• Knowledge of manufacturing processes for fluid system components
• Strong communication and problem-solving skills with attention to detail
• Excellent written and verbal communication skills
• Ability to work effectively in a fast-paced, collaborative environment
• Self-motivated with ability to manage multiple projects simultaneously

Additional Requirements

• Willingness to travel as needed for testing and supplier visits
• Commitment to safety-first engineering practices

Bonus Qualifications

• CFD experience with StarCCM+ or similar software packages
• Aerospace or aviation industry development experience
• Experience with lubricant formulation and development
• Knowledge of aerospace certification processes (FAA/EASA)
• Experience with electric vehicle or hybrid vehicle lubrication systems
• Advanced degree in relevant engineering discipline
• Experience with data acquisition systems and test automation