Sr. Production Engineer
About the role
We are seeking a Sr. Production Engineer to direct operations and set technical strategy at our water chemical treatment facility across Production and Logistics. This role requires a strategic engineering leader who will drive process excellence, establish safety standards, and lead organizational continuous improvement initiatives while providing high-level oversight of production operations and supply chain logistics.
Responsibilities
- Support all Environmental, Health, and Safety programs, policies, and regulations
- Directs and governs the Management of Change (MOC) and Process Safety Management (PSM) programs, setting the standard for operational excellence and driving facility-wide improvement strategies
- Oversees and validates advanced process engineering designs, ensuring technical rigor in complex heat and mass transfer analyses, material balancing, and equipment performance evaluations while mentoring staff engineers
- Drives root cause investigation strategy for critical operational failures, leading cross-functional teams to implement systemic, long-term solutions that mitigate organizational risk
- Shapes and champions engineering best practices by leveraging regional and global networks, driving the adoption of innovative technologies and processes that improve competitive advantage
- Exhibits executive-level autonomy, managing high-impact engineering portfolios and making critical technical decisions that affect site performance and long-term viability
- Applies visionary critical thinking to resolve unprecedented technical challenges, providing the organization with data-driven strategic direction and innovative solutions
- Serves as the lead architect for key engineering initiatives, defining project vision, securing resources, and delivering strategic outcomes in collaboration with global Engineering leadership
- Manage bulk storage, production equipment, auxiliary systems, and utilities
- Track and analyze Overall Equipment Effectiveness (OEE) data to identify quality concerns, yield losses, and equipment non-conformances
- Monitor daily production and quality rates to ensure optimal performance
- Identify, scope, and execute CAPEX and OPEX improvement projects
- Provide training and classroom instruction to operations teams
- Support production scheduling and maintain critical documentation
- Balance daily administrative duties (25-40% of time) with field support activities
- Coordinate raw material scheduling and ensure adequate storage space availability
- Manage packaging schedules and prepare required documentation
- Oversee shipment scheduling and documentation preparation
- Conduct vendor management and maintain chemical organization per segregation/lean standards
- Perform supply chain analysis for optimization opportunities
- Manage over 36 bulk storage tanks and develop equipment handling procedures
- Conduct inventory accuracy assessments and ensure risk management compliance
Qualifications
Bachelor's degree in Chemical Engineering, Mechanical Engineering, Environmental Engineering, or related engineering discipline; Professional Engineer (PE) license preferred but not required; Relevant certifications in Process Safety Management (PSM), Hazardous Materials Management, or Water Treatment Operations are advantageous.
Skills
- Proficiency in heat and material transfer calculations, mass balancing, equipment performance assessments, and process optimization; understanding of chemical treatment processes, equipment design principles, and ability to analyze and improve process efficiencies for quality and productivity outcomes
- Expertise in tracking, analyzing, and interpreting Overall Equipment Effectiveness (OEE) data, production rates, quality metrics, and yield loss analysis; statistical analysis capabilities, trend identification, and ability to translate data insights into actionable improvement strategies
- Knowledge of Management of Change (MOC) procedures, Environmental Health and Safety regulations, risk management protocols, and chemical handling/segregation standards; understanding of bulk storage tank management, chemical compatibility requirements, and maintaining compliance documentation for water treatment facility operations
Requirements
- Minimum 8-10+ years of experience in chemical processing, water treatment, or related industrial manufacturing environment with a focus on technical leadership
- Experience with process engineering principles including heat/material transfer, mass balance calculations, and equipment performance optimization
- Demonstrated experience with data analysis, OEE tracking, and continuous improvement methodologies (Lean, Six Sigma preferred)
- Experience in project management for CAPEX/OPEX initiatives
- Background in supply chain management, logistics coordination, or inventory management preferred
- Experience with regulatory compliance (EPA, OSHA, DOT) and safety management systems
- Hands-on experience with bulk storage systems, chemical handling, and production equipment operations
- Experience in training and mentoring operations personnel
- Knowledge of Management of Change (MOC) processes and Process Safety Management (PSM) principles preferred
- Proficient in SAP, ERP, or comparable systems for production and logistics management; hands-on experience with Siemens automation and control systems
- Proven ability to champion safety initiatives and foster continuous improvement in workplace safety culture
- Direct operational experience with connection assembly/disassembly, line clearing procedure, pump operations, manifold system management
- Field experience in safe chemical handling and transfer protocols