Jobs · Analyst · Wisconsin

Sr. Optical Engineer

Miller Electric Mfg. LLC · Appleton, WI · 4 days ago
AnalystFull-time

Key Responsibilities

  • Design, develop, validate, and optimize high-power fiber laser systems and optical architectures.
  • Lead integration of laser sources, beam delivery components, process heads, sensors, and automation systems into manufacturing environments.
  • Develop test plans, qualification procedures, and process validation protocols.
  • Ensure compliance with laser safety standards, quality requirements, and industry regulations.
  • Analyze and improve laser beam propagation, beam quality, focusability, and energy delivery.
  • Develop and evaluate optical systems, beam delivery components, collimators, focusing optics, scanners, and process heads.
  • Support laser process development for industrial manufacturing applications.
  • Perform optical simulations, modeling, testing, and characterization.
  • Troubleshoot laser system performance issues and implement corrective actions.
  • Collaborate with suppliers, customers, and internal engineering teams on laser system integration projects.
  • Stay current with emerging technologies in fiber lasers, optics, photonics, and advanced manufacturing.
  • Provide technical leadership and drive optical technology roadmaps for future laser platforms.

Required Qualifications

  • M.S. or Ph.D. in Optical Engineering, Physics, Photonics, Electrical Engineering, or a related field.
  • 5+ years of experience working with high-power fiber laser systems ranging from 1 kW to 10+ kW.
  • Strong understanding of:
    • Fiber laser architectures
    • Optical components and beam delivery systems, including combiners, couplers, and fiber Bragg gratings (FBGs)
    • Optical design and characterization
    • Diagnosing and mitigating high-power degradation mechanisms such as Stimulated Brillouin Scattering (SBS), thermal lensing, mode stability, and optical fiber damage
  • Experience with optical test and measurement equipment.
  • Familiarity with laser safety requirements and standards.
  • Strong analytical, troubleshooting, and experimental skills.
  • Excellent written and verbal communication skills.

Preferred Qualifications

  • Direct experience with fiber laser welding processes.
  • Experience with laser process monitoring and closed-loop control.
  • Experience with simulation tools such as Zemax, Matlab, Python, or equivalent.
  • Understanding of beam shaping technologies and advanced laser processing techniques.
  • Experience supporting production environments and manufacturing scale-up.

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