Sr. Optical Engineer
Miller Electric Mfg. LLC · Appleton, WI · 4 days ago
AnalystFull-time
Key Responsibilities
- Design, develop, validate, and optimize high-power fiber laser systems and optical architectures.
- Lead integration of laser sources, beam delivery components, process heads, sensors, and automation systems into manufacturing environments.
- Develop test plans, qualification procedures, and process validation protocols.
- Ensure compliance with laser safety standards, quality requirements, and industry regulations.
- Analyze and improve laser beam propagation, beam quality, focusability, and energy delivery.
- Develop and evaluate optical systems, beam delivery components, collimators, focusing optics, scanners, and process heads.
- Support laser process development for industrial manufacturing applications.
- Perform optical simulations, modeling, testing, and characterization.
- Troubleshoot laser system performance issues and implement corrective actions.
- Collaborate with suppliers, customers, and internal engineering teams on laser system integration projects.
- Stay current with emerging technologies in fiber lasers, optics, photonics, and advanced manufacturing.
- Provide technical leadership and drive optical technology roadmaps for future laser platforms.
Required Qualifications
- M.S. or Ph.D. in Optical Engineering, Physics, Photonics, Electrical Engineering, or a related field.
- 5+ years of experience working with high-power fiber laser systems ranging from 1 kW to 10+ kW.
- Strong understanding of:
- Fiber laser architectures
- Optical components and beam delivery systems, including combiners, couplers, and fiber Bragg gratings (FBGs)
- Optical design and characterization
- Diagnosing and mitigating high-power degradation mechanisms such as Stimulated Brillouin Scattering (SBS), thermal lensing, mode stability, and optical fiber damage
- Experience with optical test and measurement equipment.
- Familiarity with laser safety requirements and standards.
- Strong analytical, troubleshooting, and experimental skills.
- Excellent written and verbal communication skills.
Preferred Qualifications
- Direct experience with fiber laser welding processes.
- Experience with laser process monitoring and closed-loop control.
- Experience with simulation tools such as Zemax, Matlab, Python, or equivalent.
- Understanding of beam shaping technologies and advanced laser processing techniques.
- Experience supporting production environments and manufacturing scale-up.