Sr Mechanical Engineer

About the role

Senior Mechanical Engineer position in Melville, NY, joining a growing engineering team responsible for the design, development, analysis, and validation of innovative electro‑mechanical products. The role involves working on products from initial concept through manufacturing release, providing technical leadership, mentoring junior engineers, and driving continuous improvement.

Responsibilities

• Lead the design, analysis, and development of mechanical components, assemblies, and systems from concept through production.
• Create detailed assembly drawings, part drawings, and engineering documentation.
• Develop and present multiple design concepts to engineering teams and stakeholders.
• Design for manufacturability, assembly, reliability, and cost optimization.
• Conduct FEA (Finite Element Analysis) and DFMEA/FMEA activities to improve product performance and reliability.
• Develop and execute testing and validation plans.
• Analyze product performance and implement design improvements.
• Evaluate finished products to ensure compliance with specifications, quality standards, and customer requirements.
• Collaborate with Document Control to create and maintain 2D drawings, Bills of Materials (BOMs), Engineering Change Orders (ECOs), and engineering documentation packages.
• Prepare engineering reports, performance analyses, and technical recommendations.
• Continuously improve engineering processes, workflows, and design standards.
• Partner with Manufacturing, Quality, and Engineering teams to support product releases and production activities.
• Review fabrication, assembly, and installation processes to ensure successful product implementation.
• Support troubleshooting, root cause analysis, and design optimization efforts.
• Research emerging technologies and recommend new tools, processes, and design solutions.
• Mentor and support junior engineers.
• Provide technical guidance and leadership on engineering projects.
• Manage multiple projects and priorities while ensuring timely delivery of design objectives.

Required Qualifications

• Bachelor's Degree in Mechanical Engineering.
• 5+ years of mechanical engineering experience.
• Proficiency with SolidWorks for design and analysis.
• Strong experience with mechanical design, injection molded plastic part design, sheet metal design, electro‑mechanical packaging, and high‑volume manufacturing environments.
• Experience conducting FEA (Finite Element Analysis), DFMEA/FMEA, and design validation testing.
• Strong understanding of GD&T, product lifecycle management, Design for Manufacturability (DFM), and engineering documentation and drafting standards.

Preferred Qualifications

• Experience with PCB layout and electronics packaging.
• Experience designing consumer products and electro‑mechanical devices.
• Knowledge of regulatory compliance and validation testing methods.
• Experience supporting new product development from concept through production.
• Strong background in automated and manual assembly processes.

Skills

Strong design and analytical problem‑solving skills; ability to take ownership of projects from concept through product launch; collaborative team player who enjoys working across multiple disciplines; passion for innovation, product development, and continuous improvement; technical leader who can mentor others while remaining hands‑on in design and development activities.

Benefits

• Medical, dental, and vision insurance programs
• 401K plans with employer‑matching contributions
• Tuition reimbursement
• Paid time off (PTO)
• Paid holidays
• Volunteer time off
• Modern Long Island engineering facility
• On‑site cafeteria
• Supportive team environment focused on innovation and employee development

Pay

The pay range for this position is $115,000.00 - $130,000.00 per year.

Schedule

Flexible first‑shift schedule (typically 9:00 AM – 5:00 PM).