Sr. Manufacturing Engineer

We are a high-paced and agile manufacturing organization experiencing rapid growth. We are seeking a multi-faceted production and manufacturing engineer who understands formal manufacturing environments and can focus on key elements to drive us to the next level. This broad role spans shaping our MRP system, evolving material and production management systems, and planning production, with a primary focus on transitioning designs from development to production—particularly integrating products into UAVs and USVs.

Responsibilities

• Develops Assembly Work Instructions (AWIs) in conjunction with the development and production teams.
• Develops tooling, fixtures, jigs, and shop aids to support production of UAVs/USVs.
• Evaluates existing manufacturing processes to improve them, working broadly from supply chain to business systems to enhance operational efficiency.
• Develops manufacturing processes by studying product requirements, researching testing methods, and conferring with equipment vendors.
• Improves manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
• Assures product and process quality by designing and implementing testing methods where required.
• Provides manufacturing decision-making information by calculating production, labor, and material costs.
• Prepares product and process reports by collecting, analyzing, and summarizing information and trends.
• Provides manufacturing engineering information by answering questions and requests.
• Maintains product and company reputation by complying with government regulations.
• Keeps equipment operational by coordinating maintenance and repair services.
• Maintains product and process database by writing computer programs and entering data.
• Completes design and development projects by training and guiding technicians.
• Performs other related duties as assigned.
• Regular and reliable attendance on a full-time basis [or in accordance with posted schedule].
• Exhibits professional behavior with both internal and external business associates that reflects positively on the company and aligns with company policies.
• Embodies company cultural values and aligns daily actions with department goals and company culture.

Requirements

• Bachelor of Science in engineering or related field (required).
• Master’s Degree (preferred).
• 9+ years of experience in manufacturing engineering roles.
• Experience using CAD or CAM software (SOLIDWORKS).
• Experience with 3D printing.
• Experience with fixtures, shop aids, and work instructions.
• Defense manufacturing experience (a plus, but not required).
• U.S. Citizenship required; ability to obtain/maintain a Secret DoD clearance.

Skills

• Strong written and verbal communication skills.
• Strong analytical and problem-solving skills.
• Ability to lead cross-functional teams.
• Effective project management capabilities.
• Results-driven with a focus on operational excellence.

Physical Requirements

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Occasionally required to stand for extended periods of time.
• Occasionally required to lift up to 25 pounds.
• Frequently required to sit, and to reach to use computers and other office equipment.

For the purpose of this summary, occasionally represents up to 1/3 of the work day, frequently represents 1/3 to 2/3 of the time, and constantly represents 2/3 or more of the time.

About the Company

AEVEX, headquartered in Solana Beach, California, supports the U.S. national security mission and partner nation needs around the world by providing full-spectrum aviation, remote sensing, and analysis solutions. The company's capabilities include custom design and engineering; rapid prototyping; sensor integration and sustainment; aircraft modification and certification; flight test instrumentation and support; mission operations service; advanced intelligence data processing, exploitation, and dissemination solutions; and tailored hardware and software mission-system tools. AEVEX uses agile and customized approaches to rapidly define, develop, and deliver specialized solutions for airborne special mission needs for the U.S. Government, partner nations, and commercial businesses. AEVEX has major offices in California, Florida, North Carolina, Ohio, and Virginia.

Benefits

• 401(k)-retirement plan.
• Comprehensive Medical, Dental, Vision, Disability, and Life insurance group coverage (with a portion of the premiums paid by the company).
• Professional development funds.
• Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support, among other benefits (for qualified employees).