Sr. Digital Manufacturing IIOT Engineer

About the Role

This hands-on role drives industrial connectivity, data integration, and manufacturing optimization using IIoT solutions like ThingWorx and Kepware. The Sr. Digital Manufacturing IIoT Engineer bridges industrial operations and digital transformation, working closely with manufacturing teams, engineers, and leadership to enhance efficiency, support data-driven decisions, reduce costs, and ensure safety and compliance.

Responsibilities

• Develop, implement, and maintain IIoT solutions using ThingWorx, Kepware, and automation platforms.
• Design and deploy real-time data acquisition systems for predictive analytics and performance monitoring.
• Manage ThingWorx Mashups, services, and data models for user-friendly visualizations.
• Configure and maintain Kepware for seamless OPC communication.
• Integrate IIoT with MES, ERP, and CMMS to streamline workflows.
• Implement REST API integrations for data exchange.
• Support lean manufacturing and continuous improvement using IIoT insights.
• Deploy and maintain digital performance management (DPM) tools to track KPIs, OEE, and downtime.
• Collaborate with IT, OT, and cross-functional teams on cybersecurity, scalability, and sustainability.
• Provide training and documentation for plant personnel.
• Evaluate emerging IIoT, AI, and automation technologies for digital transformation.
• Stay updated on industry trends through conferences and continued education.
• Lead the work area with a safe culture mindset and ensure compliance with Environmental, Health, and Safety (EHS) duties, including:
  • Supporting employees in shutting down unsafe or environmentally damaging equipment or processes.
  • Ensuring completion of EHS training by all employees.
  • Actively participating in the safety process and initiating investigations on all accidents and injuries.
  • Submitting suggestions to improve EHS and acting on suggestions from employees.
  • Acting as emergency management coordinator for meeting locations and shelter areas.
  • Coaching others who are acting unsafely.
  • Completing hazardous and non-hazardous waste trainings.
  • Recognizing deficiencies in chemical labeling and managing minor spill clean-up.
  • Enforcing satellite accumulation rules and managing hazardous wastes properly.

Requirements

• Bachelor's degree (BS) in Industrial Engineering, Mechanical Engineering, Electrical Engineering, Computer Science, or a related discipline from an accredited university.
• 6 years of IIoT and manufacturing experience.
• In lieu of a degree, 10 years of IIoT and manufacturing experience.
• Experience in IIoT, industrial automation, or manufacturing IT systems, with a focus on improving manufacturing processes through data-driven decision-making.
• Strong troubleshooting skills with experience in PLC data integration, machine connectivity, and digital manufacturing solutions.
• Demonstrated ability to implement and optimize ThingWorx-based applications for real-time monitoring, analytics, and efficiency tracking.
• Experience with Kepware OPC servers, including configuring data sources, managing industrial protocols, and optimizing connectivity.
• Proven track record of leading continuous improvement initiatives using Lean, Six Sigma, and DMAIC methodologies.
• Ability to quickly learn and apply new digital tools to enhance manufacturing operations.
• Strong written, verbal, and interpersonal communication skills, with experience collaborating across operations, engineering, IT, and leadership teams.

Skills

• Proficiency in MS Office (Word, Excel, PowerPoint, Outlook) and familiarity with data analysis tools such as Power BI.
• Experience deploying and managing ThingWorx applications, including Mashups, services, and data modeling.
• Hands-on experience integrating Kepware, OPC UA, MQTT, and other industrial communication protocols.
• Strong understanding of Factory 4.0 / Smart Factory concepts, including OEE tracking, predictive maintenance, and digital performance management (DPM).
• Familiarity with PLC programming and ladder logic.
• Experience with MES, SCADA, and ERP integration, particularly in Salesforce, AS400, MACPAC, or similar enterprise platforms.
• Working knowledge of robotic automation (FANUC, ABB, or similar), CNC machining, and industrial controls.
• Experience in root cause analysis, audits, and compliance reporting for manufacturing quality and efficiency tracking.
• Current PTC certifications in ThingWorx and Kepware.